Model NO.: HY-10
Type: Tire Machinery
Type of General Rubber Machinery: Tire to Oil Machine
Type of Tire Machinery: Cycle Tire Machine
Material: Q345r Boiler Plate
Tire Oil Output: 45%-50%
by-Product: Carbon Black, Steel and Tail Gas
Plant Power: 41 Kw
Each Batch Working Time: 20 Hours
Cooling Ways: Three-Grade Cooling
Weight: 39 Tons
Service Life: 500 Batches
Equipment Cover Area: Length 20meters, Width 10meters
Export Markets: Global
Packing: 40 Fr +40 Hq
Standard: BV CE ISO14001
Origin: Xinxiang City Henan Province
HS Code: 8419409090
Production Capacity: 30 Set Per Month
Waste tire, plastic recycling plant
I. Function of machine is convert waste into fuel and energy.
Raw material: Waste tire, plastic, rubber etc.
Final products: Fuel oil, carbon black, steel wire and exhaust gas.
II. PROJECT FLOW CHART
III. Working Process:
Firstly, make reactor rotate clockwise 0.4r/min, put raw material into reactor, close feeding door.
Secondly, burned the fuel material(coal, or wood, or natural gas, oil ) in the furnace. Reactor will be slowly heated, when the temperature reach around 180 oC, oil gas will come out.
Then go to cooling system and liquid to oil.
Some incondensable gas which can’t cooling down will be lead to furnace through a gas pipe. It will be used to heat reactor.
This can save your energy. Only the first 2 hours use energy for heating. After the first 2 hours mainly use gas, little energy is ok. After pyrolysis, all the oil gas come out from reactor, the temperature will fall down. Then make it rotate anticlockwise, carbon black discharging begin.
Lastly, when the temperature deduce to 50 oC, worker can opened the door of reactor take steel wire out.
Then u can start the next batch.
IV. The usage of final products
Fuel oil from waste tyre are used in below industries
A. Power plant factory
B. Glass fa ctory
C. Cement factory
D. Ceramic fatory
E. Aluminum factory
F. Boiler factory
G. Central heating factory
H. Painting factory
Carbon black from waste tyre are used in below industries
A. Electric cable jacketing
B. Conveyor ban
C. Hose and doormat
D. Black nylon bag
E. Rubber additive
F. Automatic spare parts
G. Heat isolation
H. Black colorant in rubber materials
I. Plastic pipes
J. Industries rubber products
K. Fire fighting
Steel wire from waste tyre can be re-sale to steel factory
—– EXHAUST GAS
Exhaust gas will recycle to furnace, burn as energy.
No. Item Cost of Per Batch
1 10 tons of waste tires 10T× USD 236/T=USD2360
2 0.4 tons of coal 0.4T× USD126 /T=USD50.4
3 Water and electricity 200× USD0.16=USD32
4 Workers Salary 4× USD16=USD64
5 Total Cost USD2506.4
NO. Item Income
1 Crude Oil 10T× 45%× USD709=USD3190.5
2 Carbon Black 10T× 35%× USD82=USD287
3 Steel Wire 10T× 13%× USD34=USD450
4 Gross Profit USD3927.5
5 Daily Net Profit USD3927.5-USD2506.4=USD1421.1
6 Monthly Net Profit USD1421.1× 25=USD35527.5
7 Yearly Net Profit USD35527.5× 10=USD 355275
(diameter*length) (mm) 2200*6000
Boiler plate Q245R/Q345R
Condensers Vertical condenser
Product series 4th generation
Slagging system Bucket elevator
Carbon black vacuum
(take tires for example) oil 45-50%
Carbon black 25-30%
Steel wire 10-15%
Total weight 30-35T
Total power 19kw
Space needed 150m2
Labor needed 4 workers
Waste Tire Recycling Machine