In modern world, as the development of the automotive industry, more and more “Black Pollution”formed by waste tire are gradually threatening the human living environment. Waste tire is poisonous and harmful solid waste, waste tires have very strong heat resistance, resistance to degradation, buried into the soil, they will not degrade in 100 years. In many places, people still burning or burying waste tires, even discharged without any management. As we all know, the “black pollution” produced by waste tires is a serious threat to our environment, the smoke during burning will pollute the air, and the tires underground could ruined the soil. Tires are made up of rubber, carbon black and steel wire, thinking about this, if we just throw away waste tires, we are not only throw rubbish, but also lose something useful. Rubber, carbon black and steel wire, they all can be recycled.
As time goes on, energy shortage is becoming more and more serious, the whole world are searching for new energy. Meanwhile, some people find a new commercial opportunity, extracting crude oil from waste tires. In the beginning, the equipment they use are really simple, during processing, second pollution cannot be avoided, these equipment are banned by government. However, the opportunity is still there, the problem we are facing is to find a new way to extract oil from waste tires without any pollution. Now, you have a new choice, waste tire pyrolysis plant, this is a great honor of our company.
Waste tire pyrolysis plant of huayin company adopt high technology, the total process is enclosed, no harmful gas leaks, flammable gas and solid waste will be disposed before discharge, there is no any gas or solid pollution. Our product meet the European environmental protection standard. Waste tire pyrolysis plant, turn “black pollution” into “black gold”, make your dream come true.
|1||Models of tire recycling machine||HY-6||HY-8||HY-10|
|2||Raw materials||Waste tire/plastic||Waste tire/plastic||Waste tire/plastic|
|3||Structure||Horizontal rotation||Horizontal rotation||Horizontal rotation|
|6 ton raw
|8 ton raw
|10 ton raw
|5||24-hour oil output||3.5 ton pyrolysis oil||4 ton pyrolysis oil||5 ton pyrolysis oil|
|7||Host Speed||0.8 Turn / min||0.8 Turn / min||0.8 Turn / min|
|8||With force||11 KW / hour||11 KW / hour||11 KW /hour|
|9||Cooling type||Water cooling||Water cooling||Water cooling|
|13||Installation||A base||A base||A base|
|15||Reactor size (D× L)||2200×6000||2600 × 6600||2800 × 6000|
|16||Forms of work||Intermittent operations||Intermittent operations||Intermittent operations|
|Steel wire(for waste tire)||10-15%|
Waste tire pyrolysis plant working process:
First, put raw materials into reactor by auto-feeder, then heat the reactor with any one of the following fuel materials: coal, wood, natural gas, oil. Do not stop heating the reactor, when the temperature reaches nearly 250 degree Celsius, waste tires will be transferred to oil gas.
Second, the liquid oil will be cooled by condenser from oil gas and then collected by oil tank. Third, the exhaust gas which can’t be cooled in normal pressure will be recycled to heat the reactor. In this way, you can not only saving energy, but also protecting environment.
Fourth, smoke produced by processing the tires/plastics can achieve national emission standard through dual desulfurization and dusting removal device.
Fifth, after you get oil, the temperature will be low, at this time, carbon black will be discharged automatically.
Last, when the temperature falls to 100 degree Celsius, worker could put steel wire hook to reactor to take steel wire out. After all these steps, you can start another batch.
1, environmental friendly:
environmental protection include four parts: water, slag, gas, sound.
Water includes two parts. First, condensing water can be recycled. No pollution, only a little high temperature.
As by-product, slag can make carbon black. Pastes and industry or agriculture coal after adding chemicals.
Gas include wo parts. First, exhaust and hydrogen produced in the refining process through the exhaust gas recovery system; Second， smoke dust generated meet emission standards of national requirements after the dust treatment of dust catcher.
D. Sound emissions are bellow the national standard.
Our equipments have anti-blocking device, also have pressure gauges, alarms, safety valves and vacuum equipment. Normal operation are going on under negative pressure or ordinary pressure. In case of congestion, there will be pressure that arouses alarm, if no response from workers, safety valves will decompress pressure automatically. Our waste tire pyrolysis plant guarantee no accidents. Workers shall operate normally and check pressure gauges, alarm and safety valve pipe flow regular. To ensure safety in production, the shift workers are not free to their posts.
3, low cost:
cheap equipment and cheap material(waste tires). Well sealing for heating system , no gas leak and saving fuel.The exhaust gas will be recycled for reactor heating, lower the cost.
4, long working life:
Material: Q245R special steel plate ,thickness 14mm.
Welding: Automatic welding machine with heating treatment and x-ray detection will prolong the service life of reactor to the max.
The service life of the reactor will be 8 -10 years
5, high oil yield:
Average oil yield of waste tires is about 45%–50%.Three cooling processes ensure the oil gas liquefied sufficiently.Catalyst chamber ensure the raw material pyrolysis totally.
6, easy operate:
High degree automatic. Just need two workers to control.