Low cost and high efficiency waste tire recycling machine

Product data:

Items Six models
Model HY-6T   HY-8T   HY-10T HY-12T
Size of reactor D2200*L6000   D2600*L6000   D2800*L6000 D2800*L6600
Raw material Waste tire/plastic/rubber products
Final products Fuel oil, carbon black, steel wire, flammable gas
Material of reactor Q345R boiler plate
Thickness of reactor 12/14/16/18mm
Oil yield 45%-55%
Rotate speed of reactor 0.4 turn/minute
Driving method Gear drive
Cooling way Water Cooling
Operating pressure Normal
Noise (db) ≤75

Waste tire recycling machine working flow chart:

automatic feed → catalytic cracking → oil-water separation → cooling liquid → carbon black emission → carbon black processing → crude oil → flammable gas recovery → flammable gas combustion → desulfurization removal.

Waste tire recycling machine working process:

Firstly, we put raw materials into reactor by auto-feeder, then heat the reactor with coal/ wood/natural gas/oil.
when the temperature reach around 250 0C, oil gas will produce.
Secondly, liquid oil will be cooled out by cooling system from oil gas, which is collected by oil tank.
Thirdly, the waste gas which can not be cooled out in normal pressure will be recycled to heat reactor,not only saving energy, but also protecting environment.
Fourthly, the dark smoke produced by heating reactor can achieve national emission standard through dual desulfurization and dusting removal device.
Fifthly, the temperature of reactor will be low after we get oil, at this moment carbon black will be discharged automatically.
Lastly, when the temperature falls to 100 0C, worker could put steel wire hook to reactor to take steel wire out, then another batch will be begin.

Final products from waste tire recycling machine:

Final products Productivity usage
Crude oil 40% A. Sell directly.
B. Turn to diesel and gasoline by oil distillation machine.
C. Fuel materials.
Carbon black 30% A. Sell directly.
B. Reprocessing to fine carbon by carbon black refining machine.
Steel wire (for waste tire) 15% A. Sell directly.
B. Deep processing to steel bloom by hydraulic press-packing.
Flammable oil gas 10% A. Fuel burn by use-gas burn system.(pyrolysis machine included)
B. Flammable gas can be storage as fuel material for heating.

Profit Analysis:

For example the waste tire recycling machine processing 10 tons.

Item Cost of per batch
10 tons of waste tires 10T*1500RMB/T=15,000RMB
0.4tons of coal 0.4T*800RMB/T=320RMB
Water and electricity 200*1.00RMB=200RMB
Workers’ salary 4*100RMB=400RMB
Total cost 15,920RMB
Item Income
Crude fuel oil 10*45%*4500RMB=20,250RMB
Crude carbon black 10T*35%*520RMB=1,820RMB
Steel wire 10T*15%*2200RMB=3,300 RMB
Daily gross profit 25,370RMB
Daily net profit 25,370RMB – 15,920RMB =9,450RMB
Monthly net profit 9,450 RMB *20=189,000RMB
Yearly net profit 189,000RMB *10=1,890,000RMB

Advantages of our waste tire recycling machine:

1, Security:

a :Adopting automatic submerged welding technology
b: Adopting manufacture process controlling system .
c: Steam pressure and water pressure

2.Environment protection:

environmental protection include four parts: water, slag, gas, sound.
Water includes two parts. First, condensing water can be recycled. No pollution, only a little high temperature.
As by-product, slag can make carbon black. Pastes and industry or agriculture coal after adding chemicals.
Gas include wo parts. First, exhaust and hydrogen produced in the refining process through the exhaust gas recovery system; Second, smoke dust generated meet emission standards of national requirements after the dust treatment of dust catcher.
 Sound emissions are bellow the national standard.

3, Full open door design:

Speedy Loading in and steer drawing out, easily cooling down after one batch finished, saving time; No leaking with special high temperature flexible Graphite packing

4, Fully enclosed Carbon black discharging system under high temperature

5, Energy conservation and low cost on operation

Need more information, please contact us, you are always welcomed.

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