|Size of reactor||D2200*L6000||D2600*L6000||D2800*L6000||D2800*L6600|
|Raw material||Waste tire/plastic/rubber products|
|Final products||Fuel oil, carbon black, steel wire, flammable gas|
|Material of reactor||Q345R boiler plate|
|Thickness of reactor||12/14/16/18mm|
|Rotate speed of reactor||0.4 turn/minute|
|Driving method||Gear drive|
|Cooling way||Water Cooling|
Waste tire recycling machine working flow chart:
automatic feed → catalytic cracking → oil-water separation → cooling liquid → carbon black emission → carbon black processing → crude oil → flammable gas recovery → flammable gas combustion → desulfurization removal.
Waste tire recycling machine working process:
Firstly, we put raw materials into reactor by auto-feeder, then heat the reactor with coal/ wood/natural gas/oil.
when the temperature reach around 250 0C, oil gas will produce.
Secondly, liquid oil will be cooled out by cooling system from oil gas, which is collected by oil tank.
Thirdly, the waste gas which can not be cooled out in normal pressure will be recycled to heat reactor,not only saving energy, but also protecting environment.
Fourthly, the dark smoke produced by heating reactor can achieve national emission standard through dual desulfurization and dusting removal device.
Fifthly, the temperature of reactor will be low after we get oil, at this moment carbon black will be discharged automatically.
Lastly, when the temperature falls to 100 0C, worker could put steel wire hook to reactor to take steel wire out, then another batch will be begin.
Final products from waste tire recycling machine:
|Crude oil||40%||A. Sell directly.
B. Turn to diesel and gasoline by oil distillation machine.
C. Fuel materials.
|Carbon black||30%||A. Sell directly.
B. Reprocessing to fine carbon by carbon black refining machine.
|Steel wire (for waste tire)||15%||A. Sell directly.
B. Deep processing to steel bloom by hydraulic press-packing.
|Flammable oil gas||10%||A. Fuel burn by use-gas burn system.(pyrolysis machine included)
B. Flammable gas can be storage as fuel material for heating.
For example the waste tire recycling machine processing 10 tons.
|Item||Cost of per batch|
|10 tons of waste tires||10T*1500RMB/T=15,000RMB|
|0.4tons of coal||0.4T*800RMB/T=320RMB|
|Water and electricity||200*1.00RMB=200RMB|
|Crude fuel oil||10*45%*4500RMB=20,250RMB|
|Crude carbon black||10T*35%*520RMB=1,820RMB|
|Steel wire||10T*15%*2200RMB=3,300 RMB|
|Daily gross profit||25,370RMB|
|Daily net profit||25,370RMB – 15,920RMB =9,450RMB|
|Monthly net profit||9,450 RMB *20=189,000RMB|
|Yearly net profit||189,000RMB *10=1,890,000RMB|
Advantages of our waste tire recycling machine:
a :Adopting automatic submerged welding technology
b: Adopting manufacture process controlling system .
c: Steam pressure and water pressure
environmental protection include four parts: water, slag, gas, sound.
Water includes two parts. First, condensing water can be recycled. No pollution, only a little high temperature.
As by-product, slag can make carbon black. Pastes and industry or agriculture coal after adding chemicals.
Gas include wo parts. First, exhaust and hydrogen produced in the refining process through the exhaust gas recovery system; Second， smoke dust generated meet emission standards of national requirements after the dust treatment of dust catcher.
Sound emissions are bellow the national standard.
3, Full open door design:
Speedy Loading in and steer drawing out, easily cooling down after one batch finished, saving time; No leaking with special high temperature flexible Graphite packing
4, Fully enclosed Carbon black discharging system under high temperature
5, Energy conservation and low cost on operation
Need more information, please contact us, you are always welcomed.