Safety is a very important factor during waste tire recycle project. Many customers pay careful attention to this point when they purchase waste tire pyrolysis plant. You should know how important safety is in this project. The working principle of waste tire pyrolysis plant is making waste tires into oil gas by heating, temperature will be high during working process. As there is oil gas coming out, you should pay attention to the pressure. Safety must be put at the first place, without safety, there’s no production.
For many years, we have do lots of research on safety of our waste tire pyrolysis plant, and achieved many successes. Below are some devices and methods we used to increase safety level of our products.
Advantages for safety:
1. Anti-clogging net:
When feeding, we need to rotate the boiler taking advantage of built-in spiral plates to full up the reactor and make full use of the space. In this case, the oil outlet pipe maybe blocked.In order to avoid this problem, We set one anti-clogging net inside it.
2. Pressure gauges, alarms, and safety valves:
2.1 Even there is blocking causing high pressure inside the reactor (this situation easily cause explosion), alarm will ring to call worker to adjust the condition.
2.2 If there is no answer from workers, no need to worry, we also have pressure reducing valve which can automatically reduce the pressure .
Every case we have taken into attention to avoid any dangerous condition. Just keep danger strangled in the cradle.
3. Vacuum Device:
Especially continuous feeding of waste plastic and also heating, there maybe odorous gas going out from the reactor. How to avoid? Vacuum Device helps! Before heating the reactor and the temperature inside below 100 Celsius degrees, open this device, vacuum state easily sunk these bad smell to its space.Convenient and easily operated.
Basic information about waste tire pyrolysis plant:
Working flow chart:
Final products and usage:
1. Fuel oil: oil from this plant can be used as industrial fuel for burning
2.Crude carbon black: crude carbon black from this plant is crude, and it can be sold to the brick factory as internal combustion or to the factory needing it as raw materials, such as tyer, shoe, cable and sealant companies. We also have a special device can make carbon black into pellet.
3.Steel wire: it can be sold to the iron and steel company directly.
(Here we take 10ton waste tires as example)
Raw material cost: ___ USD / TON×10Ton=___USD
Fuel material cost:___USD / KG×___KG=___USD
(Here you could have four different choices: 5000 kilocalorie Coal—500kg, Fuel oil—170-200kg, Natural gas—270-300cubic, Wood—700-800kg)
Powder consumption: Average 10KW/h ___USD/KW×20hours= ____ USD
Worker’s salary:___ USD/Day×4Persons=___ USD
Oil Profit:___ USD/Ton×4.5Ton= ___USD
Carbon black:___ USD/Ton×3Ton= ___ USD
Steel wire:___ USD/Ton×1.5Ton= ___ USD
Total profit :___ USD － Total cost ___USD=___ USD
Note: you could calculate profit based on local situation.
Dear customer, only when you have a safety working environment, you can think about making profit. Our waste tire pyrolysis plant is 100% security, besides, there’s no pollution during the whole process. We will offer you all-round services, sending technicians to help you install the plant, train your workers. Chosing HUAYIN waste tire pyrolysis plant, you can recover the cost in 4 at most 5 months, one year time, you will become very rich. Welcome your inquiry and visiting.