Tyre recycling equipment is a device used to recycle waste tyre, plastic and used rubber, the raw materials are very cheap and easily found in rubbish station, even you could get subsidy from government for doing this job. Compared with landfill or burning, tyre recycling equipment is a green technology and a better way for waste management. Meanwhile, the fuel oil you get has a very good market.
Details of tyre recycling equipment :
Tyre recycling equipment, with 45%-50% high oil yield
Working process of tyre recycling equipment:
First, put raw materials into reactor by auto-feeder, then heat the reactor with any one of the following fuel materials: coal, wood, natural gas, oil. Do not stop heating the reactor, when the temperature reaches nearly 250 degree Celsius, waste tire will be transferred to oil gas.
Second, the liquid oil will be cooled by condenser from oil gas and then collected by oil tank. Third, the exhaust gas which can’t be cooled in normal pressure will be recycled to heat the reactor. In this way, you can not only saving energy, but also protecting environment.
Fourth, smoke produced by processing the tires/plastics can achieve national emission standard through dual desulfurization and dusting removal device.
Fifth, after you get oil, the temperature will be low, at this time, carbon black will be discharged automatically.
The final products we can get from tyre recycling equipment include crude oil, carbon black, steel wire and exhaust gas.
Usage of the final products:
Tyre recycling equipment, with 45%-50% high oil yield
(here we take 10 ton tyre recycling equipment as example)
Raw material cost: ___ USD / TON×10Ton= ___ USD
Fuel material cost: ___ USD / KG× ___ KG= ___ USD
(Here you could have four different choices: 5000 kilocalorie Coal—500kg, Fuel oil—170-200kg, Natural gas—270-300cubic, Wood—700-800kg)
Powder consumption: Average 10KW/h ___ USD/KW×20hours= ___ USD
Worker’s salary: ___ USD/Day×4Persons= ___ USD
Oil Profit: ___ USD/Ton×4.5Ton= ___ USD
Carbon black: ___ USD/Ton×3Ton= ___ USD
Steel wire: ___ USD/Ton×1.5Ton= ___ USD
Total profit ___ USD － Total cost ___ USD= ___ USD
Note:You can calculate profit according to local situation. Generally speaking, you could recover your cost in 4 to 5 months, one year later, you will become very rich.
Advantages of our tyre recycling equipment:
We treat safety as the first important thing in production.
1) Two devices to avoid backfire in production: oil-water separator and anti-back fire device.
2) Vacuum device makes reactor working under ordinary pressure or negative pressure.
3) Temperature monitoring device to avoid excessive working temperature.
4) Pressure gage to monitor the pressure. If it goes above a certain level, the bell will alarm and the safety valve will release the pressure automatically.
5) Carbon black is discharged in a closed situation to avoid catching fire.
B. Environmental protection:
1) The flue gas (caused by burning fuel to heat the reactor) will be purified and cooled by dust removal device, then can be released into air through chimney.
2) The procedure to remove carbon black is working under closed situation to avoid pollution.
C. High oil yield:
1. We have 3 steps for cooling system: one condenser pipe, two large horizontal condensers and two vertical condensers. The oil gas pass through 3 steps cooling system in sequence. The total cooling area is 65 square meter.
2. When the oil gas pass through the condensers, it’s divided into several portions by small pipes inside condenser and be cooled separately.
3. In this way we maximize the cooling effect and improve the oil yield.
D. High oil quality:
The oil gas is purified by molecular sieve inside catalyst chamber so that the quality of oil is higher.
E. Energy saving:
1) The flame path is designed as spiral so that the quantity of heat can be fully used.
2) The residual gas from pyrolysis is recycled to furnace burning to heating the reactor.
3) The insulation cover is formed by 3 levels: steel plate, rock wool and refractory cement. Excellent thermal insulation effect helps saving fuel.
F. High degree of automation:
1) In manufacturing we use auto cutting machine, auto welding machine, auto rolling machine so that both quality and appearance of our products can be guaranteed.
2) In production, we use auto-feeder to feed raw materials into auto-feeder. By auto-feeder it needs few workers and less time to feed. And because of 50 ton hydraulic pressure from auto-feeder, it can feed more tires than labor.
G. Long service life:
1) The material of reactor is Q345R boiler plate with 16/18mm thickness which is produced by Chinese well-known enterprise. The head of reactor and accessories are using one-piece molding shell cover rather than welded plate.
2) All cutting, rolling and welding works are finished by automatic machines.
3) We know quite well about the material quality and manufacturing process, that’s why we are confident in the service life of our products.
4) We also supply installation service, training service and one year warranty.
Tyre recycling equipment produced by HUAYIN company is a green way for waste tire recycling, no pollution, energy saving, high degree of security and long service life, all these features make our tyre recycling equipment famous on market. HUAYIN is a company with an unique christian background, honesty is our principle, we are a reliable friend for you. Welcome your inquiry and visiting.