Xinxiang huayin renewable energy equipment CO.,Ltd is specialized manufacturing waste tyre pyrolysis plant, we have done this area for 20 years, after years research and improvement, our plant has been accepted by market and customers, our products win a large number of customers both at home and abroad, and also enjoy a good reputation.
Waste tyre pyrolysis plant:
First,put the raw material into reactor door, seal the feed inlet system.
Second,burn the fuel material(coal,wood,or natural gas ,oil ) in the combustion system .The reactor will slowly be heated ,when the temperature reach around 250 °C,it will produce oil gas .
Third,oil gas will go to cooling system ,it will cold into liquid oil by the water cooling.The gas which can not liquid under normal pressure ,which are designed back to combustion system,as fuel in place of the fuel material to heat the reactor which can save energy .After oil comes out fully ,the temperature of reactor will go down .At the same time ,carbon black will be discharged automatically.
Lastly,when the temperature fall to 100 °C,worker could open the door of reactor to discharge of steel wire, then can start another batch working.
1. Fuel Oil(40% to 45%): Can be used as industrial fuel for burning.
2. Crude Carbon Black(30% to 35%): Can be sold to the brick factory as internal combustion or to the factory needing it as raw materials, such as tire, shoe, cable and sealant companies. Besides, you can make it into pellet by our carbon black pellet machine.
3. Steel Wire(15% to 20%): Can be sold to the iron and steel company directly.
4.Gas(5%): Can return to the hearth to burn as fuel, so that you can save cost to buy wood or coal.
(here we take 10 ton waste tyre pyrolysis plant as example)
Raw material cost:___USD / TON×10Ton=___ USD
Fuel material cost: ___ USD / KG× ___ KG= ___USD
(Here you could have four different choices: 5000 kilocalorie Coal—500kg, Fuel oil—170-200kg, Natural gas—270-300cubic, Wood—700-800kg)
Powder consumption: Average 10KW/h___ USD/KW×20hours= ___ USD
Worker’s salary: ___ USD/Day×4Persons= ___ USD
Oil Profit: ___ USD/Ton×4.5Ton= ___ USD
Carbon black: ___USD/Ton×3Ton=___ USD
Steel wire: ___ USD/Ton×1.5Ton= ___ USD
Total profit ___ USD － Total cost ___ USD= ___ USD
Note:You can calculate profit according to local situation. Generally speaking, you could recover your cost in 4 to 5 months, one year later, you will become very rich.
Main features :
1. With an auto welding machine for the reactor, it can not only greatly improve working efficiency but also guarantee the quality of welding seam, thus avoid explosion caused by gas leak.
2. Professional heating treatment and x-ray detection chamber are especially for welding.
3. Vacuum system will prevent oil gas from going back to reactor and causing accident.
4. Professional thermometer, pressure gauge and safety valve.
5.It is dangerous to burn exhaust gas(C1 to C4) without any safety measures. In our process, it is transferred first through the safety device and a safety burning air muzzle. Before burning, we should ensure the safety of production
1.Well water de-dusting system can avoid black smoke.
2.The exhaust gas will be recycled for heating reactor, no gas pollution
3.Every junction of the reactor is in good sealing situation with professional sealing material.
Long service life:
1.Material: Q245R special steel plate ,thickness 14mm.
2. Welding: Automatic welding machine with heating treatment and x-ray detection will prolong the service life of reactor to the max.
3. The service life of the reactor will be 8 -10 years
1. Well sealing for heating system , no gas leak and saving fuel.
2. The exhaust gas will be recycled for reactor heating .
Huayin is a professional manufacturer of waste tyre pyrolysis plant, we provide high quality products and excellent services. Welcome your inquiry and visiting.