Xinxiang huayin renewable energy equipment CO.,Ltd is a professional manufacturer and supplier of waste tyre pyrolysis plant, we have 20 years experience in this project, and a research group with more than 30 technicians, we are the leading industry in China.
Details about waste tyre pyrolysis plant:
High security level waste tyre pyrolysis plant
Waste tyre pyrolysis plant working process:
Firstly, the raw material is put into furnace,then seal the feed inlet system.
Secondly, burned the fuel material(coal,or wood,or natural gas ,oil ) in the combustion system. The reactor will slowly heat ,when the temperature reach around 250 degree Celsius,it will produce oil gas, oil gas will be processed by our technology ,then gone to cooling system to cold liquid oil. The gas which can not be liquid under normal pressure ,which will be designed to back to combustion system to instead the fuel material to burn the reactor .which can save energy very much. After finished oil produce ,the temperature of reactor will be down ,in same time ,carbon black will be discharged automatically.
Lastly, when the temperature fall to 100 degree Celsius,worker could opened the door of reactor to discharge of steel wire, then can start to another batch working.
1. No need shred tires, with auto feeder, could feeding whole tire directly.
2. Double catalyst chamber, and also add molecular sieve, it can absorb impurities, in this way avoid congestion and improve oil quality. Besides, two catalyst chambers could reach double effect of catalytic,decrease pressure and remove the dust from the oil gas.
4. Two horizontal condensers instead of 5 vertical condenser, and also the volume of one horizontal condenser can be equaled with 3 vertical condensers. Besides, the length has twice, so cooling effect will be better, in this way oil output can be guaranteed and raised.
5. Another two length cooling pipes, the cooling area can be equaled with one vertical condenser, in this way, the cooling result will be better than our forth generation.
6. Double anti-back fire device and two long cooling pipes. Double anti-back fire device will be more safety,and also make full recycling tail gas.
The two long pipes can be equaled with one vertical condenser, it will cooling down the tail gas again, guarantee oil output.
7.The exhaust gas, it is white, no pollution, even if you put a white towel on it, you can not see any black. It can meet the emission standard of International required.
Final products and usage:
1, Fuel Oil(40% to 45%): Can be used as industrial fuel for burning.
2, Crude Carbon Black(30% to 35%): Can be sold to the brick factory as internal combustion or to the factory needing it as raw materials, such as tire, shoe, cable and sealant companies. Or you can make it into pellet with our device, then sell to the factory to make pipes or other products.
3, If you use waste tire as raw material, you can also get steel Wire(15% to 20%): Can be sold to the iron and steel company directly.
4, Gas(5%): Can return to the hearth to burn as fuel, so that you can save cost to buy wood or coal.
(here we take 10 ton waste tyre pyrolysis plant as example)
Raw material cost:___ USD / TON×10Ton= ___ USD
Fuel material cost: ___ USD / KG×___ KG= ___ USD
(Here you could have four different choices: 5000 kilocalorie Coal—500kg, Fuel oil—170-200kg, Natural gas—270-300cubic, Wood—700-800kg)
Powder consumption: Average 10KW/h ___ USD/KW×20hours=___USD
Worker’s salary: ___ USD/Day×4Persons= ___USD
Oil Profit:___ USD/Ton×4.5Ton=___ USD
Carbon black: ___ USD/Ton×3Ton= ___ USD
Steel wire:___ USD/Ton×1.5Ton= ___ USD
Total profit ___ USD － Total cost ___ USD= ___ USD
Note:You can calculate profit according to local situation. Generally speaking, you could recover your cost in 4 to 5 months, one year later, you will become very rich.
Need more information about our waste tyre pyrolysis plant, please contact us or send us your email. We are looking forward to have a good cooperation with you.