Waste tire recycle is a hard work for people, one reason is the huge quantity of waste tires, the other is tires contain harmful substance. People are always trying to find a way that get useful things from waste tires and avoid harmful things discharging. In other words, we need a green way to recycle waste tires. In 1993, our boss made a machine which could get crude oil from waste tires, this was our 1st generation waste tyre pyrolysis plant, or we say used tire recycling machine. From then on, we have done lots of efforts on this project. After 20 years research and development, that’s a great honor for us to introduce you our waste tyre pyrolysis plant.
Basic information about waste tyre pyrolysis plant:
Waste tyre pyrolysis plant/ used tyre recycling machine
Waste tyre pyrolysis plant working process:
Firstly, put the raw material into furnace, then seal the feed inlet system.
Secondly, burn the fuel material (coal. wood, gas or oil) in the combustion system, the reactor will slowly heat, when the temperature reaches around the certain temperature, it will from solid into gas ,the oil gas will be produced by our technology, then go into the Catalytic Chamber to speed up the reaction and clean out the wax and other impurity. Then go to water-oil separator, and the heavy oil will be separated, and then go through the cooling system to be liquid oil, the gas which cannot be liquid will be recycled to the reactor for heating.
At the same time, the dust removal device will clean up the dust in the gas, then the gas through the Condenser being cooled into liquid, then the gas exhausted to the air is little, so it is no pollution and energy saving.
(here we take 10 ton waste tyre pyrolysis plant as example)
Raw material cost: ___ USD / TON×10Ton= ___ USD
Fuel material cost: ___ USD / KG× ___ KG= ___ USD
(Here you could have four different choices: 5000 kilocalorie Coal—500kg, Fuel oil—170-200kg, Natural gas—270-300cubic, Wood—700-800kg)
Powder consumption: Average 10KW/h ___ USD/KW×20hours= ___ USD
Worker’s salary: ___ USD/Day×4Persons= ___ USD
Oil Profit: ___ USD/Ton×4.5Ton= ___ USD
Carbon black: ___ USD/Ton×3Ton= ___ USD
Steel wire: ___ USD/Ton×1.5Ton= ___ USD
Total profit ___USD － Total cost ___ USD= ___ USD
Note:You can calculate profit according to local situation. Generally speaking, you could recover your cost in 4 to 5 months, one year later, you will become very rich.
Main features of waste tyre pyrolysis plant:
1. With an auto welding machine for the reactor, it can not only greatly improve working efficiency but also guarantee the quality of welding seam, thus avoid explosion caused by gas leak.
2. Professional heating treatment and x-ray detection chamber are especially for welding.
3. Vacuum system will prevent oil gas from going back to reactor and causing accident.
4. Professional thermometer, pressure gauge and safety valve.
5.It is dangerous to burn exhaust gas(C1 to C4) without any safety measures. In our process, it is transferred first through the safety device and a safety burning air muzzle. Before burning, we should ensure the safety .
1.Well water de-dusting system can avoid black smoke.
2.The exhaust gas will be recycled for heating reactor, no gas pollution
3.Every junction of the reactor is in good sealing situation with professional sealing material.
Long service life:
1.Material: Q245R special steel plate ,thickness 14mm.
2. Welding: Automatic welding machine with heating treatment and x-ray detection will prolong the service life of reactor to the max.
3. The service life of the reactor will be 8 -10 years
1. Well sealing for heating system , no gas leak and saving fuel.
2. The exhaust gas will be recycled for reactor heating .
Waste tyre pyrolysis plant is green way for waste tire recycling, you can manage you waste tire very well, meanwhile, you can get great profit from this project. Our waste tyre pyrolysis plant is hot selling now, we have different size plant for your choice, if you want to purchase, please contact us.