From 1993 to 2014,as the pioneer of waste plastic pyrolysis plant, huayin has experienced over 20 years of continuous innovation and development. Manufactured using high-grade raw material, these plants have outstanding performance. In addition to, we have successfully established more 1000 sets of pyrolysis plants around the world, and the most important thing is that these plants are widely appreciated by the customers owing to the high-quality and high-performance.
used whole tyres, shred tyre, plastic wastes, waste rubber
The final output and usage
Waste plastic pyrolysis to oil process
a.Huayin waste plastic pyrolysis plant use auto-feeder to feed the waste plastic into reactor automatically, seal the feeding inlet door tightly, which could save labor and time.
b. Heat the reactor by burning the following fuel material: coal, wood, natural gas, or fuel oil in the combustion system. The reactor will be heated slowly, when the temperature reaches around 250 degree Celsius, the oil gas will be formed.
c. After processed by huayin waste tire recycling pyrolysis plant, the oil gas will go to the cooling system to be liquefied. The gas which can not be liquefied under normal pressure will be designed to go back to combustion system through safety device instead of the fuel material to burn the reactor, which is environmental friendly and can save you much energy.
d. After finishing oil collecting, the temperature of reactor will be down, while, carbon black can be discharged automatically at the same time.
e. when the temperature falls down to 100 degree Celsius, workers can open the door of reactor to discharge the steel wire.
f. Start another batch working.
3 to 5 months to recover cost
Benefit analysis of producing 1 ton crude oil
Waste plastics to product crude oil as an example
The price of waste plastics: 200RMB/T The average oil rate:28%
1ton of crude oil feedstock costs: (1÷28%) ×200=715RMB
Coal costs: 0.4T 800RMB/T=320RMB
Cost of electricity: 100RMB
Labor costs: 4 ×50= 200RMB
Crude oil market price: 4000RMB/T
The production of one ton of crude oil profits: 4000-715 -320 -100-200=2665RMB
Main features :
1. With Huayin waste plastic pyrolysis plant an auto welding machine for the reactor, it can not only greatly improve working efficiency but also guarantee the quality of welding seam, thus avoid explosion caused by gas leak.
2. Professional heating treatment and x-ray detection chamber are especially for welding.
3. Vacuum system will prevent oil gas from going back to reactor and causing accident.
4. Professional thermometer, pressure gauge and safety valve.
5. It is dangerous to burn exhaust gas(C1 to C4) without any safety measures. In our process, it is transferred first through the safety device and a safety burning air muzzle. Before burning, we should ensure the safety of production.
1.Well water de-dusting system can avoid black smoke.
2.The exhaust gas will be recycled for heating reactor, no gas pollution
3.Every junction of the reactor is in good sealing situation with professional sealing material.
Long service life:
1.Material: Q245R special steel plate ,thickness 14mm.
2.Welding: Automatic welding machine with heating treatment and x-ray detection will prolong the service life of reactor to the max.
3.The service life of the reactor will be 8 -10 years
1. Well sealing for heating system , no gas leak and saving fuel.
2. The exhaust gas will be recycled for reactor heating .