Fully automatic waste tyre pyrolysis plant made by HUAYIN

Xinxiang huayin renewable energy equipment CO., Ltd is a professional manufacturer and supplier of  waste tyre pyrolysis plant, our company was founded in 1993, we are the leading industry in China. In the past 20 years, we have exported our products to many foreign countries, won a good reputation from our customers. We can manufacture tyre recycling plant according to your requirements, do what we can to help you.  

Fully automatic waste tyre pyrolysis plant

Basic information of waste tyre pyrolysis plant:

Items Contents
Raw materials Waste tire, waste plastic, scrap rubber
Final products Heavy pyrolysis crude Oil, carbon black, steel wire, flammable gas
Model HY-6T/8T/10T
Size of reactor 2200*6000mm/D2600mm*L6600mm/2800*6000mm
24-hour capacity 10 tons
Operating pressure Constant pressure
Heating material Coal, wood, natural gas, fuel oil
Average out-put oil rate 40%-45%
Material of reactor Q345R steel plate, Q245R, bimetal steel plate
Thickness of reactor 14mm, 16mm, 18mm
Safety ensure Automatic reducing valve and ring
Water consumption Recycling water
Working mode Automatic feeding
Delivery time 15 days after receiving advance deposit
Service 24 hours and 7days service for you

 
Fully automatic waste tyre pyrolysis plant

 

Working process of waste tyre pyrolysis plant:

First, feed waste tires inside the reactor, then close the reactor loading door tightly, make it sealed fully.
Secondly, start the fire, heating at the heating chamber with coal or fire wood or natural gas, oil. When the temperature rises up to 220 degrees, there will be oil gas coming out through the oil gas opening from the reactor. The oil gas comes into the oil separator. The heavy oil (thick oil with some residue) will come down and flows into the heavy oil tank. While the other light oil gas will comes automatically into the water cooling system, and be cooled down into liquid. Then the oil flows into the oil tank. So we got heavy oil and light oil. During 220-280degrees, there will be large quantity of oil coming out.
Thirdly, there will be little oil gas at the same time, the chemical name is C1-C4,they can’t be cooled in normal way. So this gas will be recycled back to the heating chamber as fuel to heat the reactor. We named this gas sate gas.
So at the first beginning of heating, you use coal or firewood to heat the reactor, then during 220-280degrees, using waste gas to heat the reactor.

Fully automatic waste tyre pyrolysis plant

Usage of final products:

End products Productivity       Usage
Pyrolysis oil 45% A. Sell directly.
B. Turn to diesel and gasoline by oil distillation machine.
C. Fuel materials.
Carbon black 30% A. Sell directly.
B. Reprocessing to fine carbon by carbon black refining machine.
Steel wire(for waste tire) 15% A. Sell directly.
B. Deep processing to steel bloom by hydraulic press-packing. 
Flammable oil gas 10% A. Fuel burn by use gas burn system(pyrolysis machine included)
B. Flammable gas can be storage as fuel material for heating.

Fully automatic waste tyre pyrolysis plant

 

Profit analysis:

(here we take 10 ton waste tyre pyrolysis plant as example)
 

Cost:

Raw material cost: ___ USD / TON×10Ton= ___USD
Fuel material cost: ___  USD / KG×___KG=___USD
(Here you could have four different choices: 5000 kilocalorie Coal—500kg, Fuel oil—170-200kg, Natural gas—270-300cubic, Wood—700-800kg)
Powder consumption: Average 10KW/h___USD/KW×20hours=___USD
Worker’s salary:___USD/Day×4Persons=___USD
 

Profit:

Oil Profit:___USD/Ton×4.5Ton=___USD
Carbon black:___USD/Ton×3Ton=___USD
Steel wire:___USD/Ton×1.5Ton=___USD
 

Gross Profit:

Total profit ___USD - Total cost___USD= ___USD
Note:You can calculate profit according to local situation. Generally speaking, you could recover your cost in 4 to 5 months, one year later, you will become very rich.

 

Main features of our waste tyre pyrolysis plant:

Safety:

1. Advanced sealing technology for covering and oil outlet.
2. Specific design can avoid the blocking.
3. Vacuum system can prevent exhaust gas going back to reactor that cause accident.
4. Alarm, safety valves, thermometer, pressure gauge and security valve.
 

Energy saving:

1. Well-sealed for heating system, no gas leak and saving fuel.
2. The exhaust gas will be recycled for heating.
 

High oil output:

1. Three cooling processes ensure the oil gas liquefied sufficiently.
2. Catalyst chamber ensure the raw material pyrolysis totally.
 

Long service life:

The service life of the reactor lasts for 5-8 years.
 

High degree of automatic:

We have many automatical devices such as: auto-feeder,carbon black elevator,oil pumping automatically,reducing pressure automatically.
 

Certificates:

Fully automatic waste tyre pyrolysis plant

HUAYIN customers:

Fully automatic waste tyre pyrolysis plant
CNC machinery:

Fully automatic waste tyre pyrolysis plant

HUAYIN is a professional manufacturer and supplier of  waste tyre pyrolysis plant, we have exported our plant to many foreign countries, won a good reputation from customers. We can ensure the quality of our products and high profit of this project. Have any questions, please contact us. Welcome your inquiry and visiting.

 
Email: huayin@oil-pyrolysis.com
cn.linkedin.com/in/edwardlu1/
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