5 Ton to 10 Ton Waste Tyre Recycling Pyrolysis Plant

Waste to wealth tyre plastic pyrolysis plant:

One complete set of huayin waste tyre/plastic pyrolysis plant was composed by 1527 large and small components. Started in 1993 in Xinxiang, China, our R&D team never stop innovation and solved lots of technical problems. Nowadays, we pay more attention on details, we devoted to build a perfect tyre pyrolysis machine for our customers. All HUAYIN people dedicated to support real profitable equipment for our clients throughout the world! The following passage will give you a comprehensive introduction from all aspects. Welcome your friendly inquiry anytime.

Tyre pyrolysis plant technical parameters:

In order to meet different customers requirements, we design six different size reactor with large, middle and small capacity. You can choose suitable machine depends own situation, you can also ask our engineer give you advice.

NO. Model Reactor size volume capacity Note
1 HY-2200-6000 2200*6000mm 20.7 M³ 5 MT/Batch 3 batches 2days
2 HY-2200-6600 2200*6600mm 25.1 M³ 6 MT/Batch 3 batches 2days
3 HY-2600-6000 2600*6000mm 31.8M³ 7 MT/Batch 1 batch 1 day
4 HY-2600-6600 2600*6600mm 35.0M³ 8 MT/Batch 1 batch 1 day
5 HY-2800-6000 2800*6000mm 36.9 M³ 9 MT/Batch 1 batch 1 day
6 HY-2800-6600 2800*6600mm 40.6 M³ 10 MT/Batch 1 batch 1 day

Working time of different size pyrolysis plant:

 

Model Feeding Processing Cooling Discharge Total
2200*6000 2hr 7-8hr 2hr 2hr 14hr
2200*6600 2hr 8hr 2hr 2hr 14hr
2600*6000 3 hr 10 hr 3 hr 3 hr 19 hr
2800*6000 3 hr 12 hr 3 hr 3 hr 21 hr
2800*6600 3 hr 13-14 hr 3 hr 3 hr 23 hr

Various kinds of raw materials oil yield:

 

Oil Yield
Raw Material Oil Yield Steel wire Carbon Black Water
Waste tire/Rubber Big tires 45%-50% 15%-20% 30% 5%-10%
Car tires 40% 10%-15% 45% 5%-10%
Cycling or Motorcycle tires 30%-35% 5%-10% 45% 5%-10%
Waste plastic Fishing net 45%-50% 30%
Safety net; Farming film 45%-50% 25%
Convenience bag; Woven bag 40% 30%
Offcut from recycled paper plant 20%-30% 20%

Let’s see Huayin plastic tyre pyrolysis plant manufacturing art:

 

In most manufacturing processes, we replace handwork by automatic machines. On the one hand, the productions ability is increased even with less workers. On the other hand the quality of products is improved because by machine the manufacturing procedure is more accurate.
We choose high quality for all materials, including the plate of reactor and accessories, the motors, the shell cover, the roller, the gear, the reducer, the insulation material, the sealing material etc. We pay attention to details in each process.

FAQ  realted to tyre pyrolysis plant:

1. How to deal with the waste gas?
The extra waste gas could not be emitted directly in the air, as it would get accumulated in the surroundings, and even a single spark can lead to blast. The waste gas is transferred back to the heating chamber to heat the reactor as fuel. During this period, the whole plant only cost little coal. It is hard to store this waste gas, because this gas is coming together with the tyre oil gas. The cost for storing this waste gas is more than the profit this waste gas can give. So usually this waste gas is burnt for heating the reactor.Waste tyre pyrolysis plant
2. Carbon black gets accumulated at its oil-out pipe. How it can be auto-shifted to the store?
In the reactor, there is weld spiral plate on inwall. When one batch finished, cool down the reactor for several hours. Open the carbon black slag door, let the reactor rotating in the opposite way, the carbon black will be transferred out automatically. Then you can dig a pool beside the carbon black door, the carbon black will drop into the poor, then you can use the spiral carbon black dregs machine to help.
3. They say that oil should be removed from the tank before running next batch. Then whether another oil tank is required so that we can produce continuously?
Yes, they are right, the oil shall be pumped out before running next batch. We provide the oil pump. For the oil tanks, we can’t provide very big one, because the containers don’t have enough space. The customer need to prepare one big oil tanks by himself. Waste tyre pyrolysis plant
4. What is the application of raw carbon black?
Usually, the carbon black is sold out directly as rough carbon black. Or the carbon black can be refined again, become good carbon black with a higher mesh.
5. What about the steel wire? How to remove it?
Steel removal is a big question, as it gets entangled in the reactor. Now, the steel is easy to be out. When the carbon black finish discharging there is only bunches waste steel inside the reactor. Then pull it out. You can use the steel wire hook in the auto feeder, it is very convenient.

Customer visiting:

Huayin factory have six running machine for our clients come to China to visit. We also have professional technique to answer your questions and give you guidance.

 

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