Waste tyre management solution for scrap tyre recycling to fuel oil pyrolysis machine

Waste tyre management new solution: Pyrolysis

With the increasing social modernization, on the one hand, the rubber industry has been vigorously developing, and the rubber products have been widely used in all works of life; but on the other hand, more scrap articles are produced and accumulated to big amount as a result of erode-resistant characteristic of the rubber, thus posing a big public hazard to the environment and hygiene. What is worse, the problem has become more severe in recent years; hence, people vividly described it as black pollution. It’s a serious task for waste tyre management. Today, Huayin company will introduce you a new scrap tyre disposal solution, that is tyre to oil pyrolysis machine.

Tyre recycling pyrolysis machine hot sale in Mexico:

In the past times in 2014, Huayin company welcomed many clients from Mexico, they are very interested in waste tyre management project and satisfied with huayin waste tyre to oil pyrolysis machine, some of them have signed contact with us. The machine have been delivered to Mexico and installed successfully.

Additionally, we supply Mexico market profit analysis for your reference according to our customers feedback.

Pyrolysis plant profits analysis (for Mexico market)
Cost
Item Quantity Unit price (USD) Total (USD)
Used tire 10 ton 42 420
Fuel Crude oil 0 0
Electric 300kw 0.2 60
Salary for worker 4 workers 61/day/person 244
Total cost 724
Return
Item Quantity Unit price (USD) Total (USD)
Crude oil 4.5 ton 550 2475
Carbon black 3 ton 20 60
Steel wire 1.5 ton 192 288
Total return 2823
Gross profit 2099
Waste tyre management solution for scrap tyre recycling to fuel oil pyrolysis machine

Waste tyre management solution for scrap tyre recycling to fuel oil pyrolysis machine

Tyre pyrolysis oil recycling machine composition:

Auto-feeder:
1. Auto-feeder feeds raw materials with 50 ton hydraulic pressure, it can feed much more than manpower and save time at the same time.
2. Workers do not need to get inside reactor, therefore it’s safer.
3. After running one batch, it can start another batch after 2 hours. If feed by workers, they can not get inside reactor while it’s still hot. But by auto-feeder it saves fuel opportunely.

Heating system:
1. Heating system is used to heat the reactor.
2. Fuel could be wood, coal, gas or oil accordingly.
3. Fuel gas produced from pyrolysis process is recycled to furnace and burn as fuel.

Reactor & Catalyst chamber:
1. Reactor is made by Q345R boiler plate in 16mm thickness
2. Both ends of reactor is one-piece formed shell cover
3. Driven by steel-cast heavy reducer
4. Base of reactor is made by I-beam with enough strength
5. Rollers are located under feeding port and oil outlet so as to keep it concentric. When reactor is running and rolling it will not be unstable.
6. Thermal insulation board has 3 levels – steel, rock wool, refractory cement
7. Manufacturing with auto-cutting, auto-rolling and auto-welding
8. Oil gas is decelerated and purified by catalyst chamber

Cooling system:
1. Cooling system has 3 steps – condenser pipe*1 – horizontal condenser*2 – vertical condenser*2
2. Oil gas is divided into several portions inside condensers, therefor contact area is large which means cooling area is large.
3. And flow velocity of oil gas is reduced, therefor cooling time is long.

Collecting system:
1. After being cooled, oil is collected into two oil tanks accordingly.
2. Oil tanks are connected with auto-pump. It can run automatically and pump oil into big tank.
3. Fuel gas produced during pyrolysis process will be collected and delivered to furnace.

Environmental system:
1. Flue gas caused by burning fuel to heat reactor will be processed by environmental system before emission. So that it will not cause air pollution.
2. Flue gas is dedusted by 3 steps–dust removal device–chimney base–ondenser
3. Dedusted water is circularly used.

Slagging system:
1. There are two methods to discharge carbon black – vacuum discharging device and screw conveyor.
2. The discharging progress is under closed situation so as to ensure safety and avoid pollution.
3. Take out steel wire with winch and hook device under auto-feeder.

Waste tyre management solution for scrap tyre recycling to fuel oil pyrolysis machine

Waste tyre management solution for scrap tyre recycling to fuel oil pyrolysis machine

New technology: Huayin 6th generation tyre recycling pyrolysis machine:

Huayin 6th generation waste tyre/plastic recycling pyrolysis machine is our newest popular design, it can process both waste tyres and waste plastics into fuel oil. Now we have a newest design, it can finish machine installation within 7-10 days, clients don’t need to build machines foundation by themselves, in addition, you don’t need to dig carbon black collecting pit, no need build fire pit. The reactor service life 3-5 times than before. If you are interested, please send us inquiry to get details!

Waste tyre management solution for scrap tyre recycling to fuel oil pyrolysis machine

Waste tyre management solution for scrap tyre recycling to fuel oil pyrolysis machine

 

see more at: http://www.pyrolysis-tire.com/waste-tyre-management-solution-for-scrap-tyre-recycling-to-fuel-oil-pyrolysis-machine/

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