Latest scrap tyres pyrolysis machine:
Nowadays, there are second generation, fourth generation, fifth generation scrap tyres recycling pyrolysis machine on sale in China market, but now the latest old tyres recycling to oil machine is the six generation equipment. This is the newest design and technology. Compared with the previous machine, this new design six generation pyrolysis machine has much longer service life, less floor space, better cooling effect and shorter installation period. The six generation waste tyre/plastic recycling pyrolysis machine is our most hot popular design, it can process both waste tires and waste plastics into oil. This latest pyrolysis technology can finish installation within 7-10 days thus can save you lots of time, you can put into production with our engineers help in short times. Another feasibility is that clients no longer need to build machine foundation by yourself. Third, you don’t need to build carbon black collecting pit and fire pit. The reactor service life is 3-5 times than before.
Scrap tyre pyrolysis machine working process:
Step one: put raw materials into reactor by auto-feeder, then heat the reactor with any one of the following fuel materials: coal, wood, natural gas, oil. Do not stop heating the reactor, when the temperature reaches nearly 250 degree Celsius, waste tyre will be transferred to oil gas.
Step two, the liquid oil will be cooled by condenser from oil gas and then collected by oil tank. Third, the exhaust gas which can’t be cooled in normal pressure will be recycled to heat the reactor. In this way, you can not only saving energy, but also protecting environment.
Step three, smoke produced by processing the tyres/plastics can achieve national emission standard through dual desulfurization and dusting removal device.
Step four, after you get oil, the temperature will be low, at this time, carbon black will be discharged automatically.
Last step, when the temperature falls to 100 degree Celsius, worker could put steel wire hook to reactor to take steel wire out. After all these steps, you can start another batch.
Tyre pyrolysis machine technical parameters:
|1||HY-2200-6000||2200*6000mm||20.7 M³||5 MT/Batch||3 batches 2days|
|2||HY-2200-6600||2200*6600mm||25.1 M³||6 MT/Batch||3 batches 2days|
|3||HY-2600-6000||2600*6000mm||31.8M³||7 MT/Batch||1 batch 1 day|
|4||HY-2600-6600||2600*6600mm||35.0M³||8 MT/Batch||1 batch 1 day|
|5||HY-2800-6000||2800*6000mm||36.9 M³||9 MT/Batch||1 batch 1 day|
|6||HY-2800-6600||2800*6600mm||40.6 M³||10 MT/Batch||1 batch 1 day|
6th generation tyre rubber pyrolysis machine advantages:
We treat safety as the first important thing in tyre recycling pyrolysis machine production.
1) Two devices to avoid backfire in production: oil-water separator and anti-back fire device.
2) Vacuum device makes reactor working under ordinary pressure or negative pressure.
3) Temperature monitoring device to avoid excessive working temperature.
4) Pressure gage to monitor the pressure. If it goes above a certain level, the bell will alarm and the safety valve will release the pressure automatically.
5) Carbon black is discharged in a closed situation to avoid catching fire.
b) Environmental protection
1) The flue gas (caused by burning fuel to heat the reactor) will be purified and cooled by dust removal device, then can be released into air through chimney.
2) The procedure to remove carbon black is working under closed situation to avoid pollution.
c) High oil yield
1. We have 3 steps for cooling system: one condenser pipe, two large horizontal condensers and two vertical condensers. The oil gas pass through 3 steps cooling system in sequence. The total cooling area is 65 square meter.
2. When the oil gas pass through the condensers, it’s divided into several portions by small pipes inside condenser and be cooled separately.
3. In this way we maximize the cooling effect and improve the oil yield.
D) High oil quality
The oil gas is purified by molecular sieve inside catalyst chamber so that the quality of oil is higher.
E) Energy saving
1) The flame path is designed as spiral so that the quantity of heat can be fully used.
2) The residual gas from pyrolysis is recycled to furnace burning to heating the reactor.
3) The insulation cover is formed by 3 levels: steel plate, rock wool and refractory cement. Excellent thermal insulation effect helps saving fuel.
F) High degree of automation
1) In manufacturing we use auto cutting machine, auto welding machine, auto rolling machine so that both quality and appearance of our products can be guaranteed.
2) In production, we use auto-feeder to feed raw materials into auto-feeder. By auto-feeder it needs few workers and less time to feed. And because of 50 ton hydraulic pressure from auto-feeder, it can feed more tires than labor.
G) Long service life
1) The material of reactor is Q345R boiler plate with 16/18mm thickness which is produced by Chinese well-known enterprise. The head of reactor and accessories are using one-piece molding shell cover rather than welded plate.
2) All cutting, rolling and welding works are finished by automatic machines.
3) We know quite well about the material quality and manufacturing process, that’s why we are confident in the service life of our products.
4) We also supply installation service, training service and one year warranty.
Send us inquiry to get more details and latest quotation!