How to discharge carbon black from waste tyre pyrolysis plant

Carbon black from waste tyre pyrolysis plant solution:

Waste tyre pyrolysis plant will generate four kinds of final products: Crude oil (45%-50%), Carbon black (30%), Steel wire (30%), Waste gas (5%). Carbon black is one of key products from waste tyre pyrolysis cracking, the production rate is about 30% of the weight of used tires, tyre to oil processing, scrap tire pyrolysis machine. For many clients, the carbon black is a headache thing to them with its high amounts. If you just leave them on the ground, it will causes large land waste and environmental pollution.

How to discharge carbon black from waste tyre pyrolysis plant

How to discharge carbon black from waste tyre pyrolysis plant

Here, I will supply you several carbon black solution from waste tyre pyrolysis plant, carbon black produced by waste tire pyrolysis plant is more economical compared to carbon black produced primarily from petroleum and is much more price-efficient to be used as raw materials in the industries listed. It can be used as raw material in many industries and the chemical structure of carbon black strengthens, lengthens the endurance and improves the coloring features of the materials. Apart from the above usage, we company develop another two solution for pyrolysis plant carbon black. We supply briquette-making machine, it can process carbon black into briquette with high market value and create more energy. The third solution is process carbon black into pellet, it has high market value in China, believe same in foreign countries.

Pursuing our principle of “Reasonable, Considerate, Accurate, Efficient”, we, Xinxiang Huayin Renewable Energy Equipment Co., Ltd take active measures to perfect our waste tyre pyrolysis plant to create more wealth for our clients.

Through our unremitting efforts, our technology is becoming perfect step by step. Our products have already been exported to India, Pakistan, Thailand, Malaysia, Philippines, Korea, China, Kazakhstan, Vietnam, Italy, Romania, Hungary, Lebanon, Russia, Turkey, Slovakia, Kuwait, Iraq, Iran, Spain, Jordan, Poland, Czech, Ecuador and Guatemala, Haiti, Mexico, Peru, Brazil, Argentina, Nigeria, Bulgaria, Ethiopia and South Africa, etc.

How to discharge carbon black from waste tyre pyrolysis plant

How to discharge carbon black from waste tyre pyrolysis plant

 

see more at: http://huayinenergy.com/Product/6th_GEN_equipment/

 

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The latest hot sale waste tire pyrolysis plant

Latest hot sale waste tire pyrolysis plant:

Waste tire pyrolysis plant is very popular in recent days, it can create wealth and solve environmental pollution. In most countries people handle waste tires and plastic with landfill or burning. But it causes serious pollution to environment and could probably lead to fire disaster or disease spread. By contrast, pyrolysis plant is a green way for waste management. The raw materials can be used tires, waste plastic, scrap rubber which can be easily found from rubbish collecting station. The cost of raw materials is low, even you can get subsidy by solving pollution caused by garbage in many countries. Meanwhile the fuel oil finds a good market in many industry fields.

The latest hot sale waste tire pyrolysis plant

The latest hot sale waste tire pyrolysis plant

End products from waste tire pyrolysis plant:

1. Crude oil (45%-50%): Oil from this machine can be used as industrial fuel for burning.
2. Carbon black (30%): First, Carbon black from this machine is crude. You can sell it to the brick factory as internal combustion or to the factory which need it as raw materials, such as shoe, tire, cable and sealant companies. Second, could make further process, make carbon black powder into carbon black briquette, and use it for burning.
3. Steel wire (30%): It can be sold to the iron and steel company directly.
4. Waste gas (5%): we have a special design could recycling it into fire furnace for burning.

see more at: http://www.huayinenergy.com/Product/Tire_pyrolysis_plants_equipment_in_Peru_for_renewable_energy_machine_with_high_profits_461.html

Exported to 34 countries: Huayin waste tyre/plastic to oil pyrolysis machine

Tyre/plastic to oil pyrolysis machine exported to 34 countries:

Huayin company began to research and invent waste tyre/plastic recycling to oil pyrolysis machine since 1993, we experienced and overcame many technical problems and now we are the leading manufacturer and exporter of waste tyre pyrolysis plant in China. From 1993 to 2014, we have launched the machine from first generation to six generation pyrolysis machine. Our machine have been exported and installed in 34 countries around the world include India, Pakistan, Thailand, Malaysia, Philippine, Korea, China, Kazakhstan, Vietnam, Italy, Romania, Hungary, Lebanon, Russia, Turkey, Slovakia, Kuwait, Iraq, Iran, Spain, Jordan, Poland, Czech, Ecuador and Guatemala, Haiti, Mexico, Peru, Brazil, Argentina, Nigeria, Bulgaria, Ethiopia and South Africa.

Let’s see our waste tyre/plastic pyrolysis machine delivery picture at Qingdao port:

Our pyrolysis machine at customer site:

Welcome to visit waste tyre/plastic pyrolysis machine:

Every year, we company exported nearly one hundred waste tyre/plastic pyrolysis machine and installed successfully in foreign countries. With honesty principle, we company gain fine reputation in global market, welcome to our factory learning and visiting, We will pick up you at the airport. Looking forward to have a good cooperation with you!

 

– See more at: http://www.huayinenergy.com/news/Company/465.html#sthash.pwXLQUXP.dpuf

Batch type and continuous waste tyre recycling to oil pyorlysis machine

Batch and continuous waste tyre pyrolysis machine:

We all know that there are mainly two types of waste tyre pyrolysis machine on sale in the market: batch type and continuous tyre to oil pyrolysis machine. Clients always feel confused what is the right choice for them as they don’t know too much about tyre pyrolysis oil plant. Here I will give you a detailed comparison between batch type and continuous type pyrolysis machine, let’s see it:

Comparison:

Waste tyre pyrolysis machine conclusion:

Actually when you chose the continuous waste tyre pyrolysis machine which required tire powder, it is doomed that you can not make money as you have to pay for the extra 200Kw electric cost, more than 10 labors cost (especially in European), and the tire to tire powder the series tire machines, that is another big cost.
Then consider the daily working production for average.
OK, from all above information, I hope you can compare these two kins of machine and consider them carefully if you want gain profits from this project. If you have any question, welcome to contact us!


(Batch waste tyre pyrolysis machine in Qingdao Port)

Looking forward for your inquiry anytime!

– See more at: http://www.huayinenergy.com/Product/Pyrolysis-Plant/Batch_type_and_continuous_waste_tyre_recycling_to_oil_pyorlysis_machine_464.html#sthash.c1KTmiLL.dpuf

10Ton capacity waste tyre pyrolysis plant from Xinxiang, China manufacturer

Waste tyre pyrolysis plant basic information:

Huain company began to manufacture waste tyre pyrolysis plant since 1993, we have 3ton, 5ton, 8ton, 10ton large and small capacity equipment to satisfy different customer requirements. Every investor want to find the right technology, unluckily, there are many unqualified waste tyre pyrolysis plant in the market that make clients suffer great losses. While, if today you see this page, you know our machine and technology, I have to say congratulations that you find the right one. After you come to visit our factory, you will believe your right choice.

Raw material: used whole tyres, shred tyres
Final products: 45%-50% crude oil, 30% carbon black, 15% steel wire
Heating material: coal/wood/fuel oil/natural gas
Machine cover area: usually 400 square meters, 40meters length, 10meters width.
Reactor material: Q345R Boiler plate

10Ton capacity waste tyre pyrolysis plant from Xinxiang, China manufacturer

10Ton capacity waste tyre pyrolysis plant from Xinxiang, China manufacturer

Waste tyre pyrolysis plant working process and working time:

1. Use auto-feeder load the whole waste tires into reactor, seal the reactor and heat the reactor by burning the fuel (coal, wood, natural gas, oil) in the combustion system.
2. There is a thermocouple installed the oil gas outlet to test the oil gas temperature, when thermocouple show 120 Celsius degree, the oil gas will come out, then go through the cooling system become oil.
3. At same time, there are some gas (CH4, C2H6, C3H8, C4H10 and H2) cannot be cooled under normal pressure; they will be recycled back to combustion system to burn as energy.
4. The dust and sulfur gas will be removed by the dust removing system.
5. After the oil gas run out, there are slag (carbon black) inside of the reactor, HUYAYIN waste tyre pyrolysis plant use the automatic discharging system to remove it.
6. Last step.With auto-feeder to remove the tire wire steel.

Working time:

Usually 10 tons capacity needs about 21 hours to finish the whole process.
2 hours for loading 10 tons waste tires.
4 hours for preheating the reactor.
12 hours for the tire become gas and cooling become oil.
1 hour for cooling the reactor.
1 hour for discharging the carbon black.
1 hours for removing the tires steel.

10Ton capacity waste tyre pyrolysis plant from Xinxiang, China manufacturer

10Ton capacity waste tyre pyrolysis plant from Xinxiang, China manufacturer

Profit analysis for your reference:

Cost:   

Item Quantity(ton) Unit price(USD) Total
Tyre 10 220 2200
Coal 0.4 100 40
Catalyst 20USD
Electric 15kw*20hours=300kw 0.2 60
Salary for workers 5 Persons 5USD/Person 25
Total 2200+40+60+25+20=2345USD

 

Profit:

Item Quantity Unite price(USD) Total
Crude oil 10ton*45%=4.5ton 640 2880
Carbon black 10ton*30%=3ton 20 60
Steel wire 10ton*15%=1.5ton 270 405
Total 2880+60+405=3345USD
Gross profit 3345-2345=1000USD(per batch)
Monthly Profit 25batches*1000USD=25000USD
It means that 2-3months, you can get machine cost back.

Note: 1. Oil yield rate depends on raw material, usuallly, truck tyres 45%-50%, car tyres 40%-45%, motorcycle and bicycle tyres 30%, Average oil yield will be 45%.
2. The above price is getted from our India clients, any questions contact with me.

10Ton capacity waste tyre pyrolysis plant from Xinxiang, China manufacturer

10Ton capacity waste tyre pyrolysis plant from Xinxiang, China manufacturer

Waste tyre pyrolysis plant installation and training:

1. Installation and Training: Our Company will send one technician for each set of machine for guiding you installation, debug the machine and training your workers. The installation period shall be around 40 days. You should pay for round-trip tickets, food and accommodation for our technician, and also at least 50USD/Day salary.

2. Warranty: The warranty period is 1 year, excluding spare parts. The problem caused by wrong operation of workers shall not be responsible by our company.

10Ton capacity waste tyre pyrolysis plant from Xinxiang, China manufacturer

10Ton capacity waste tyre pyrolysis plant from Xinxiang, China manufacturer

 

Looking forward for your inquiry anytime!

Huayin manufacturer, waste tyre recycling & pyrolysis plant with green technology

Waste tyre recycling plant is also called waste tire pyrolysis machine, it is the thermal degradation of waste tires in the absence of air to produce pyrolysis oil, carbon black and synthetic gas or syn-gas. Huayin company is a professional and modern manufacturer which specialized in waste tyres/plastics/oil recycling machine since 1993. We have three continuous links of pryolysis machine, tens of independent & professional departments to serve global customers. Our company has obtained certificates of ISO 9001:2000, ISO 14001 and CE and many other patents. We have six running machine in our factory for customer visiting and learning.

Huayin company have installed highly sophisticated and advanced waste tyre recycling plant which uses Pyrolysis technology in many countries. This plant uses 100% waste tyre for recycling. The complete process is eco-friendly, as it does not use chemical ingredients. Further, the process is free from any form of pollution. The plant helps in producing economical products and also solves tyre wastage problem. Furthermore, it saves from various diseases, which are likely to be spread from tyre waste. This is the most cost-effective waste tyre recycling technology in the world and can be applied to all rubber based material. The products extracted from this system are by-products of tyre production and can be widely used as alternative source of energy for petroleum products and natural gas.

waste recycling machine huayinenergy.com689 Huayin manufacturer, waste tyre recycling & pyrolysis plant with green technology

We have waste plastic refinery equipment, waste tyre recycling machine, waste plastic and tires all-in-one refining equipment, crude oil and waste oil refining equipment. There are many equipment models in Huayin factory. As to the raw material like waste tyres, the diameter varies from 1.5m to 2.5m. For length, from 3m to 8m. For volume, from 5.6m?to 40m?. As for feeding amount, we calculated the amount according to the volume of the equipment. It contains 500kg to 6ookg per cube. There are three ways to place waste tires, the whole tires for 250kg to 300kg per cube, compressed tires for 350kg to 400kg per cube and break tires 500kg to 6ookg per cube. You can choose model according to the above data and their request to output. For example, your material is 5 tons paper-mill plastic or 5 tons broken-off tires, you should select the stove with capacity of 2m*4m or 2m*5m.

2 Huayin manufacturer, waste tyre recycling & pyrolysis plant with green technology

QQ图片20140806145133 Huayin manufacturer, waste tyre recycling & pyrolysis plant with green technology

1. How to process the by-product carbon black from waste tyre recycling plant working process?

Make carbon black to briquette which has 4000-5000 kilocalories or processed into pellet.

2. If the tire crude oil quality can’t meet our local demands, what can we do?
Tire oil can be further refined and get tire diesel or gasoline which are the yellow color very clean energy.

3. How to process the waste gas/pyrolysis gas from inside reactor?
We have the professional system to reuse the pyrolysis gas back to the heating system to burn save your fuel cost.

4. Does your machine can also pyrolysis waste plastics?
Yes, it can pyrolysis waste plastics and waste tires, waste rubbers. But remember never mix plastic and tyre together, process them separately.

5. Can I see your real working running machine?
Yes, you can come to our big running plant factory to see its working. Please contact with me then we can arrange it in advance.

6. How many labors need for this plant?
Our machine are highly automatic, usually 4 workers.

7. Is there any pollution for your machine?

No air, no water and no soil pollution, even there is no vapour coming out from the chimney.

8. Does your machine pollute the environment?
Our machine has different and higher technology dust removing system to guarantee the emission from the chimney has no any pollution. If you wanna know more about this, please email us freely.

9. How long the whole process needed?
Around 20 hours (including loading raw material, heating reactor, oil come out, carbon black discharging, steel getting).

10. What kind of Certifications your company have?
CE, ISO9001, ISO14001, BV, SGS.

QQ图片20140728121731 Huayin manufacturer, waste tyre recycling & pyrolysis plant with green technology

 Welcome your inquiry anytime!

High oil yield waste tyre recycling plant making more profit for you

Xinxiang huayin renewable energy equipment CO., Ltd is a professional manufacturer and supplier of waste tyre recycling plant, we built the first set waste tyre recycling plant in 1993, it was very successful, from then on, we have done lots of research and development on our products. Now, our products are very mature and advanced in China, we have exported our products to many foreign countries, such as Thailand, India, Malaysia, South Africa, etc. We won a good reputation from our customers, it’s a great honor for us to introduce you our waste tyre recycling plant.

High oil yield waste tyre recycling plant making more profit for you

Parameters of waste tyre recycling plant:

Items Contents
Raw material Waste tires, scrap plastic, waste rubber
Structure form Horizontal
Model HY-6T HY-8T HY-10T
Size of reactor D2200mm*L6000mm D2600mm*L6600mm D2800mm*L6000mm
24-hour capacity 6 tones 8 tones 10 tones
Operating pressure Constant pressure
Heating material Coal, charcoal, fuel gas, fuel oil
Average out-put oil rate 45%-50%
Material of reactor Q245R/Q345R boiler plate
Thickness of reactor 16mm
Rotate speed of reactor 0.8 turn/minute
Mode of cooling Water cooling
Power in total 20 Kw
Life 5-8 years

Usage of final products:

Fuel Oil:40%-45%. The fuel oil can be used to industrial fuel for burning, or refining to diesel and gasoline. If you choose to refine fuel oil, you will need another plant named waste oil distillation plant, we supply this plant too, if you need, you can contact us get more information.

Carbon Black:30%-35%. Carbon Black can be sold to the brick factory as internal combustion or as the raw materials of tire, shoe, cable, etc. Now, there’s a new method to process carbon black, our company developed a new device, which could make carbon black into pellet, thus, it’s easier to package and transport carbon black, and you can sell it at a higher price.

Steel Wire:10%-15%. Steel Wire can be sold to iron and steel company.

Profit analysis:

(here we take 10 ton waste tyre recycling plant as example)

Cost:

Raw material cost:  ___ USD / TON×10Ton=  ___ USD
Fuel material cost:  ___  USD / KG× ___ KG= ___  USD
(Here you could have four different choices: 5000 kilocalorie Coal—500kg, Fuel oil—170-200kg, Natural gas—270-300cubic, Wood—700-800kg)
Powder consumption: Average 10KW/h ___ USD/KW×20hours= ___USD
Worker’s salary:  ___ USD/Day×4Persons= ___USD

Profit:

Oil Profit: ___ USD/Ton×4.5Ton= ___ USD
Carbon black: ___ USD/Ton×3Ton= ___ USD
Steel wire: ___ USD/Ton×1.5Ton=  ___ USD

Gross Profit:

Total profit  ___ USD - Total cost  ___ USD= ___ USD
Note:You can calculate profit according to local situation. Generally speaking, you could recover your cost in 4 to 5 months, one year later, you will become very rich.

Advantages of our waste tyre recycling plant:

Safety:

1. With an auto welding machine for the reactor, it can not only greatly improve working efficiency but also guarantee the quality of welding seam, thus avoid explosion caused by gas leak.
2. Professional heating treatment and x-ray detection chamber are especially for welding.
3. Vacuum system will prevent oil gas from  going back to reactor and causing accident.
4. Professional thermometer, pressure gauge and safety valve.
5.It is dangerous to burn exhaust gas(C1 to C4) without any safety measures. In our process, it is transferred first through the safety device and safe gas gun. Before burning, we should ensure the safety of production.

Environment friendly:

1.Well water de-dusting system can avoid black smoke.
2.The waste gas will be recycled for heating reactor, no gas pollution
3.Every junction of the reactor is in good sealing situation with professional sealing material.

Long service life:

1.Material: Q345R special steel plate ,thickness 16mm.
2. Welding: Automatic welding machine with heating treatment and x-ray detection will prolong the service life of reactor to the max.

Certificates:

HUAYIN customers:
High oil yield waste tyre recycling plant making more profit for you

CNC machinery:

High oil yield waste tyre recycling plant making more profit for you

HAUYIN company is a professional manufacturer and supplier of waste tyre recycling plant, we have 20 years experience in this field, our plant have been exported to many foreign countries, we won a good reputation from our customers. Any questions, please contact us, our waste tyre recycling plant are hot selling now, welcome your inquiry and visiting.

– See more at: http://www.huayinenergy.com/Product/High_oil_yield_waste_tyre_recycling_plant_making_more_profit_for_you_447.html#sthash.n8Crb4Nq.dpuf