Waste to Oil Energy tire pyrolysis machine:
In our modern society, waste plastics, waste tires, waste rubber and waste oil cause serious environmental pollution. Most people have no idea about how to dispose of these house waste or industry waste. Burning, landfill, actually are not the right way to solve the problem. Here, We have the honor to introduce you the green technology for waste recycling. Tire pyrolysis machine, waste plastic recycling plant, also named as pyrolysis equipment. Waste engine oil recycling machine, oil residue recycling machine, also named as distillation equipment.
After being processed, all the tire or plastic will be fully recycled, most percent are turned into fuel oil, the others are carbon black and fuel gas. It does not cause secondary pollution. Meanwhile at most area of the world, the cost of raw meterial is very very low. Because actually they are waste things. People are willing to cooperate with you as waste management. After recycling these waste things are turned into treasure.
Waste tire pyrolysis machine working process:
First, feed raw materials like tires into the reactor by auto-feeder. (Tips, crushed tires can be feed more.)
Second, heat the reactor by using coal, oil, natural gas or wood, after being heated tires will be oil gas, oil gas can be liquid when they go through cooling system, like 1st cooling pipes and 2 horizontal condensers. In this way, liquid oil will be saves in oil-tank.
There will still be some gas that couldn’t be liquefied, these gas will be sent back to furnace as fuel, energy- saving.
Further, smoke comes from burning material that heating the reactor will go into de-dusting system, some high pressure nozzles inside spray some chemical water, the dust will be absorbed by the chemical water and flowing into the de-dusting pool. In the pool we will put some chemical which could remove the sulfur.
At last, the exhaust gas will go into the chimney sucked by the draft fan, when emission the exhaust gas will become steam, no pollution.
Waste tire pyrolysis machine reactor and condenser:
The two keys of tire pyrolysis machine are reactor and cooling system.
Reactor directly decides the machine’s safety and service life. It is made by welded steel plate. So the quality of welding will have a direct impact on safety and service life. Therefore, we use automatic welding machine, X rays detection and heating treatment which will not only guarantee the quality of welding but also greatly improve working efficiency.
For cooling systems, there are two steps. Cooling pipe is the first step. The second is condenser. We have three condensers. And there are 57 pipes in one condenser. Diameter is 48mm for one small pipe. The heat exchanging area is about 13square meters for one condenser. So the total cooling area is about 40 square meters, which will guarantee you a high oil yield.
Main features of waste tire pyrolysis machine:
1. With an auto welding machine for the reactor, it can not only greatly improve working efficiency but also guarantee the quality of welding seam, thus avoid explosion caused by gas leak.
2. Professional heating treatment and x-ray detection chamber are especially for welding.
3. Vacuum system will prevent oil gas from going back to reactor and causing accident.
4. Professional thermometer, pressure gauge and safety valve.
5. It is dangerous to burn exhaust gas (C1 to C4) without any safety measures. In our process, it is transferred first through the safety device and a safety burning air muzzle. Before burning, we should ensure the safety of production.
1. Well water de-dusting system can avoid black smoke.
2. The exhaust gas will be recycled for heating reactor, no gas pollution.
3. Every junction of the reactor is in good sealing situation with professional sealing material.
Long service life:
1. Material: Q245R special steel plate, thickness 14mm.
2. Welding: Automatic welding machine with heating treatment and x-ray detection will prolong the service life of reactor to the max.
3. The service life of the reactor will be 8-10 years.
1. Well sealing for heating system , no gas leak and saving fuel.
2. The exhaust gas will be recycled for reactor heating.