Plastic to oil machine

Aimed at waste tire processing and recycling, the waste tire pyrolysis plant developed by Xinxiang Huayin Renewable Energy Equipment Co., Ltd will process waste tire/waste plastic into industrial fuel oil carbon black and steel wire with pyrolysis technology. Our high-tech recycling technology obtained great economic and social benefit. And become a great discovery in worldwide energy renewal.

Manufacture Process:
A. In most manufacturing processes, we replace handwork by automatic machines. On the one hand, the productions ability is increased even with less workers. On the other hand the quality of products is improved because by machine the manufacturing procedure is more accurate.
B. We choose high quality for all materials, including the plate of reactor and accessories, the motors, the shell cover, the roller, the gear, the reducer, the insulation material0, the sealing material etc. We pay attention to details in each process.

Plastic to oil machine working process:
Put 10 tons waste tire into reactor after necessary decontamination processing and simple cutting, then close the door. Heat the reactor with wood, coal, oil or gas. When temperature reaches 100 degrees, pyrolysis starts in the reactor. And oil gas comes out from oil outlet. When oil gas from reactor goes through catalyst chamber, top cooling pipe, oil- waster separator, heavy oil is collected in the heavy oil tank. Other oil gas continue to go through high-power cooling system ( horizontal condenser) and cooling down , finally collect into the light oil tank. Uncondensable gas can be recycled to heat the pyrolysis machine reactor. When all the oil gas is extracted out, only carbon black and steel wire left in the reactor. After reactor cooling down, carbon black and steel wire slagging out automatically. Steel wire can be sold directly in the market to the steel factory. After process with a magnetic separator, carbon black mix with organic chemical adhesive can be used to make coal briquette. The calorific value reach to 6000 calories. It is a very good energy used to heat the reactor instead of wood , coal, gas, fuel.
Pyrolysis machine working time:
Here we take 10ton capacity for your reference:
→ Use auto feeder load compete tires into reactor directly, 2 hours
→ Put wood/coal/natural gas/fuel oil into fire furnace make fire, warm up reactor, last 3-4hours
→ After that oil gas will come out, last 10-12hours
→ Cooling down reactor, 1 hour
→ Discharge carbon black, 1 hour
→ pull steel wire out, 1 hour

Pyrolysis machine profit analysis:

(Take Mexico for example) (per day)
Cost
Item Quantity Unit price (USD) Total (USD)
Used tire 10 ton 42 420
Fuel Crude oil 0 0
Electric 300kw 0.2 60
Salary for worker 4 workers 61/day/person 244
Total cost 724
Return
Item Quantity Unit price (USD) Total (USD)
Crude oil 4.5 ton 550 2475
Carbon black 3 ton 20 60
Steel wire 1.5 ton 192 288
Total return 2823
Gross profit 2099

If you have any question, welcome to contact us anytime!

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Plastic to fuel pyrolysis plant for sale

World Market Scenario:
With the rapid development of Market Economic, vehicle and machine become more and more popular, the requirement of oil market unceasing grows. Meanwhile, billions of waste tires are available all over the world. We can’t burn or landfills them due to pollution problems. There is no any other way use these waste tires.
Along with world economics progressing by leaps and bounds, the petroleum scarce tendency has grown day by day, enters into the 90’s, the energy has become the primary factor that restricts various countries economy development, As the research speaking, the petroleum on global land will be exhausted within 50 years. Seeking the new energy has become the various countries’ matter of concern.
So set up a factory in each town, which could extract black carbon and tire oil from 65-million scrap tire and it is easy to find the raw material.
Our final motto is making a Green Society.

Waste to energy pyrolysis plant advantages: 
1. The main raw material is waste tire& plastic scrap which is easily available find.
2. 100% wastage recycling is achieved.
3. No chemical ingredients are used in process (environment friendly).
4. During and after process, no soil, water and air pollution.
5. Get valuable output from waste: fuel oil, carbon black, steel wire and gas. They are more demanding in the market.
6. The process can be applied to all rubber based materials.
7.I t is feasible in technology with small amount of investment, high availability of materials, short recovery period and with bright future, is the ideal choice of investing.
8. The system creates alternate sources of energy to replace petroleum products and natural gas.
9. No chemical catalyst used in process (environment friendly).
10. Each recycled ton of tires preserves 10 tons of CO2 is a major green house gas.
11. System gives an opportunity to governments to deal with the waste tires problem.

Variety of polymer waste material is suitable as raw material. Given below is the list of suitable raw materials for waste oil refine plant:

Need more information, please contact me freely any time for you!

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Tyre Pyrolysis to Oil Plant to Produce Electricity

In the May of 2015, there are several clients come to Huayin factory to visit the tyre recycling to oil plant. They are considering to install the waste tires pyrolysis plant in their country, while, from the further communication between us, we get to know that their ultimate goal is to produce electricity from the tires oil. As we know that the power scarcity condition is serious all around the world like Brazil, Chile, Nigeria and south Africa, etc. So I believe this waste tires/plastic to electricity project will be a new profitable opportunity for those who want to pursue business success.

The following will answer some basic questions you may meet at the primary stage:
1. Q: Can I mix waste tire and plastic wood clothes together in the reactor?
A: The plastic mixed with wood and clothes, if you can separate these wastes, it would be better for machine running, if you do not want to separate, that is also ok. After pyrolysis, the wood will become charcoal, there are also plastic sludge and clothes sludge. But these slag are useless after pyrolysis.
2. Q: What final products can we get after the pyrolysis system?
A: After pyrolysis, you can get fuel oil, steel wire and carbon black. For the steel wire, you can also remove it before pyrolysis if your tire is not so big (small than D1200).
3. Q: Do you have machine for processing the carbon black and their value?
A: For the carbon black, we have machine to process it to color master batch, the color master batch can be used for making plastic products, pipes and rubber products with high market value.
4. Q: What is environmental impact, is it harmful for environment?
A: For the environmental protection, we have the SGS report for the chimney emission. For others parts, there is no emission, it can reach EU standard.
5. Q: I would like process 20-30 TON waste tyres per day capacity, do you have such model?
A: As you want to process 20 to 30 tons per day. The capacity is small, so we suggest you to use two or three sets of our 10 tons pyrolysis machine, and if one machine have problem, you can use the other two to make sure the oil you need, if you buy one big continuous machine, once it need maintenance or broken, you have to stop the generator.
6. Q: what should I prepare and study before investing this project?
A: This is large project, please consider it carefully before you make the decision. First, for the generator, you need to confirm how many kw you want to produce one hour? Please prepare the government license and the electricity application industry before investing.

If you have any questions, please let us know with no hesitate. All huayin people are sincere to help you build a successful platform.

– See more at: http://huayinenergy.com/news/Tyre_Pyrolysis_to_Oil_Plant_to_Produce_Electricity_594.html#sthash.PNBnleoS.dpuf

FAQ about Plastic to fuel machine

Many people are interested in waste to energy project, while, as it is hard for them to get professional knowledge about pyrolysis machine, they always feel confused when they plan to invest in this project. The following are some basic information for customer reference:

1. What kind of Fuels can be used for heating the reactor?
Fuel can be Coal, charcoal, wood, fuel gas and fuel oil.
2. How long time does the machine running to process one batch of waste tyres?
Let’s take 10 ton pyrolysis machine as an example:
2 hours for loading 10 tons waste tires
4 hours for preheating the reactor
12 hours for the tire become gas and cooling become oil
1 hour for cooling the reactor
1 hour for discharging the carbon black
1 hours for removing the tires steel

3. How to guarantee the pollution problem, does is environmental friendly?
The pollution of waste tyre pyrolysis plant mainly comes from the four aspects: waste water, waste gas, waste slag and noise pollution.
A. Waste water: The waste water consists of two parts: condensing water and dust removing water. The condensing water are recycling water, the final released waster will not cause any environmental pollution, but the water temperature is a bit high. The dust removing water are circulating water, they will be evaporated without any emissions.
B. Waste gas: Waste gas also include two parts. First, the waste oil gas, it can not be liquefied under normal pressure, Huayin waste tyre pyrolysis pant have advanced exhaust gas recovery system to recycled the gas back to heating system to heat the reactor; Second, waste smoke, it is generated from burning coal or wood, while, with our high-tech dust removing system, the exhaust can meet European emission standards.
C. Waste slag: it is also called crude carbon black as byproduct, it was generated during the pyrolysis process, the market value is about 400-500 Yuan per ton, if you want make further process of it, it can be value about 4000-5000 Yuan per ton, the carbon black slag is usually used in rubber and plastic factory. Now huayin has invented the machine to process carbon black into color master, welcome your purchase.
D. Last, noise: Huayin waste tire pyrolysis plant adopts low noise fan equipment, the noise is less than 60 decibels, noise of power part and auto-feeder are not more than 50 db. If there are any greening trees around your factory, the noise is below 50 in the day and 45 decibels at night.

4. My raw material are waste tyres and plastic, Can I process them only in one machine?
Our prolysis plant is suitable for both waste tyre and plastics, you can recycle both of them with one machine, but need to remember that never mix tyre and plastic together, just separate them in different batch.
5. How to buy your pyrolysis machine?
If you are interested in this green project, please follow the following the procedure:
1. Inquiry Us  2. Further Communication  3. Reception and Visiting   4. Sign Contract and Customized Machine  5. Pay 30% T/T, LC or etc.   6. Production   7. Delivery  8. Huayin Technician Installation   9. Machine Debugging and Workers Training
Welcome to visit us anytime!

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Huayin plastic to oil pyrolysis plant on IX expo, 2015

On May 6th, the IE expo, 2015 in Shanghai China, raised the curtain to welcome Chinese and foreign visitor to attend this glorious exhibition. For this fair, Huayin group is very honored to be invited to show our green renewable energy equipment to all exhibitors.
Today is the first day of the IE expo, our team take our 5th generation pyrolysis plant model to the exhibition, apart from this, we also supply tyre pyrolysis plant, plastic to oil solution, fuel from plastic waste machine, plastic pyrolysis plant, plastic to diesel and tyre to diesel solution.
Let’s see some pictures send by Huayin people:

Huayin company is the first one in China put forward waste to energy solution since 1993. Nowadays, we have successfully finished the invention of waste tyre pyrolysis plant, waste plastic to oil plant, used engine oil and motor oil refining to diesel and gasoline equipment. At the same time, as to the previous troublesome problem: carbon black collect and discharge, we also find different solution for customer choose. It completely overcome the pollution problem.
Further more, different from other manufacturer or trading company, we do not only supply the plastic to oil pyrolysis plant, but also supply final products solution. For the crude oil, you can sell it directly to the heavy industry, while, you can also choose our turnkey project for power generation project as the crude oil from our machine can be used for electricity generating directly. For the carbon black, we supply briquette and color master making machine, all the final products can be turned into valuable products.

Our products have lots of certifications to make us have the rights to export our waste plastic to oil pyrolysis plant overseas, such as ISO9001, CE, ISO14001. Also we have SGS oil report, it can show you what quality oil you can get.
Huayin waste to oil resources renewable energy equipment have been exported and installed in more than 30 countried include India, Pakistan, Thailand, Malaysia, Philippines, Korea, China, Kazakhstan, Vietnam, Italy, Romania, Hungary, Lebanon, Russia, Turkey, Slovakia, Kuwait, Iraq, Iran, Indonesia, Bangladesh, Spain, Jordan, Poland, Czech, Ecuador and Guatemala, Haiti, Mexico, Peru, Brazil, Argentina, Ukraine, Nigeria, Bulgaria, Ethiopia, South Africa, Greece and so on. See some customer sites pictures fro your reference:

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Tyre pyrolysis plant in Iran

In November 2014, Huayin factory welcome a customer from Iran come to visit our running waste tyre pyrolysis plant.

Our valuable friends wanted to buy the scrap tyre recycling machine for recycling the used worn tyre into crude fuel oil. This customer introduced the bright prospect of tyre pyrolysis plant project in Iran. From his introduction we got the information that there are large amounts of car tyres abandoned in their country, and government tried many ways to recycle these waste tyre to reduce landfill usage. And fortunately they find the tyre to oil solution. As this is a green and renewable energy project, they get government license and would implement it soon.
When he visited to our factory, we introduced the raw material (steel wire of the reactor) testing, plasma cutting and auto-welding with X-ray detection process for producing the tyre pyrolysis plant. After visiting our manufacturing shop, we show him the machine running from material feeding to carbon black discharging, He was very satisfied with our technology since the smoke from chimney is absolute white. He praise our machine can reach Europe standard and he would go back country for preparing everything to launch this project ASAP.
After this customer back to his home, no more than one month, he contacted to us for signing the contract of the tyre recycling machine with us. After signed the contract, he paid the deposit for the machine soon. And his machine was delivered to Iran, December 2014.
As the tyre pyrolysis plant arrived at his factory, we send our engineer go there for machine installation. After installation, our engineer debug the machine working and training his workers. Now his machine is running well now, everything is going well. We sincere thanks our dear clients’ trust and wish him happy life every day.

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