HUAYIN Q345R steel plate waste pyrolysis plant in India

Packaging & Delivery:

Packaging Detail: 40’FR + 40’HQ
Delivery Detail: 15 days after receiving advance payment

Specifications:

tyre pyolysis fuel oil device
Environmental protection
High oil yield
Energy saving

HUAYIN waste pyrolysis plant turn waste into fuel oil:

Reactor:

    Reactor is the most important part of the whole plant, it can decide the machine’s security and service life directly. Our reactor was made by Q345R steel plate to ensure the machine’s safety and service life.

Cooling system:

    For the cooling system, it decides the oil yield directly. There are two steps about cooling. The first step is cooling pipe . Next  is condenser. We have three condensers to ensure your working efficiency.

Final producets you can get:

Crude oil carbon black steel wire gas
45%-50% 30%-35% 10%-15% 5%-8%

Welcome to Huayin!

Waste tyre/tire,plastic/rubber recycling pyrolysis plant

Quick details:

    1.Q345R steel plate or clad steel plate
    2.14mm, 16mm, 18mm, 20mm thickness of the reactor
    3.Energy saving and lower costs
    4.Environmental friendly
    5.Raw materials: waste tyre/tire/plastic/rubber
    6.Crude oil output: 45%
7.Carbon black productivity :35%
    8. Steel WIRE productivity: 15%

Product features:

    1. The reactor of waste tire pyrolysis plant  is the most important part of the whole system, our design is fully automatic, it will not only improve working efficiency greatly but also guarantee the quality of welding seam that avoid explosion caused by gas leak.
2. With our advanced vacuum system, once the oil gas go back to reactor, the reactor pressure will be negative and thus avoid causing accident.
    3. Safety first. It is dangerous to burn the waste gas without any safety measures. In our process, it is transferred first through the safety device and a safety burning air muzzle.

Final products and usage:

NO. Product Oil yield      Application
1 Tyre pyrolysis oil 45% Sell directly.
Make diesel and gasoline by oil distillation machine.
fuel.
2 Carbon black 30% Sell directly.
Make fine carbon by carbon black refining machine.
3 Steel wire 15% Sell directly.
Make steel bloom by hydraulic press-packing
4 Oil gas 10% fuel burn by use gas burn system(pyrolysis machine included)
Extra gas can be storage as fuel for other heating.

Our certificate:

Newest project! 10T/D waste tire pyrolysis plant with CE

Product features:

1. Security: Anti-blocking device, pressure gauges, alarms, safety valves and vacuum equipment ensure your workers safety when waste tire pyrolysis plant processing.
2. Energy conservation: Recycling of exhaust gas and science fire channel design can save energy and therefore reducing your costs.
3. Long life: We generally use 14mm, 16mm, 18mm, 20mm thickness of steel plate to extend the plant’s life.
4. High degree of automation: We use mature technology that our palnt can feed, slagging, alarm, decompress, adjust negative pressure and racycle exhaust gas automatically.
5.Guarantee with after sales service: We has Christian background, love is the heart of our culture. Quality and service is our commitment and responsibility.
6.Low cost: all costs are low because of being located at the suburbs that almost no external processing and customer interests.

Waste tire pyrolysis plant working process:

    First, put raw materials into reactor by auto-feeder, then heat the reactor with any one of the following fuel materials: coal, wood, natural gas, oil. Do not stop heating the reactor, when the temperature reaches nearly 250 degree Celsius, waste tyre will be transferred to oil gas.
    Second, the liquid oil will be cooled by condenser from oil gas and then collected by oil tank. Third, the exhaust gas which can’t be cooled in normal pressure will be recycled to heat the reactor. In this way, you can not only saving energy, but also protecting environment.
    Fourth, smoke produced by processing the tyres/plastics can achieve national emission standard through dual desulfurization and dusting removal device.
    Fifth, after you get oil, the temperature will be low, at this time, carbon black will be discharged automatically.
    Last, when the temperature falls to 100 degree Celsius, worker could put steel wire hook to reactor to take steel wire out. After all these steps, you can start another batch.

Let’s see what you will get after processing:

We make machine,
You green the world,
together to build your success!

Well known pyrolysis plant india with high oil output

Packaging & Delivery:

Packaging Detail: 40HQ+40FR
Delivery Detail: 15 days when receive your deposit

Specifications:

1,alarm system
2,fully-automatic discharge slag ,pollution-free
3,Lifelong maintenance


Technical Parameter of Xinxiang Huayin Pyrolysis Plant in India:

Model HY-6T HY-8T HY-10T
Size of Reactor D2200mm*L6000mm D2600mm*L6000mm D2800mm*L6000mm
24-hour Capacity 6 tons 8 tons 10 tons
Raw Material Tire/plastic/rubber
Average oil rate 40-45%
Material of Reactor Q245R boiler plate
Thickness of Reactor 12/14/16mm
Rotate speed of Reactor 0.8turn/minute
Total power 20KW
Mode of cooling Water cooling
Diameter of feeding door 750mm/1200mm
Driving method Gear drive
Floor space 150sq.m.
Final products Crude oil 45%-50%
Carbon black 25%-30%
Steel wire 10%-15%
Gas 5%

Working process:

Profit analysis:

let us take 10 tons pyrolysis plant as an example:

    The cost you need everyday:
    1. Raw material:10ton*300.00RMB/ton=3000.00RMB
    2. Fuel material:0.4ton*800RMB/ton=320.00RMB
    3. Water and electricity:15kw*20hour*0.71RMB/kw=213.00RMB
    4. Workers’salary:4(persons) *50.00RMB/Person=200.00RMB
    5. Tax(remark):free from tax for environmental protection equipment
    Total:3733.00RMB
   The revenue you can gey veryday:
    1.Carbon black:10ton*20%=2ton*1500RMB=3000.00RMB
    2.Crude oil :10ton*45%=4.5ton*4500RMB/ton=20250.00RMB
    Total :23250.00RMB
    The profit you will get everyday:
    Gross profit=daily turnover-daily cost=23250.00RMB-3733RMB=19517.00RMB

Popular pyrolysis plant in India from Xinxiang Huayin manufacture

Packaging & Delivery:

Packaging Detail: 40’FR + 40’HQ
Delivery Detail: 15 days after receiving advance payment

Specifications:

1.waste tyre recycling machine turn waste to fuel oil
2.waste tyre recycling machine,ISO&CE

    Compared to other factories, pyrolysis plant in India from Xinxiang Huayin manufacture increases 9% oil yield and save 40% energy.

Pyrolysis equipment made by Xinxiang Huayin machinery have three different links:

Link one: Plants of this link is designed to recycle waste tyre/plastic/rubber to crude oil.
    Link two: Plants of link two are distillation machines that are used to refine crude oil or waste engine oil.
    Link three: This is the last process for you to ger best fuel oil through decoloring and smelling-removal device.

What you will get from our plant:

Tire oil 45% Diesel or gasoline
can be used as fuel
or sell it to factory directly
Carbon black 30% Fine carbon though pyroliss refining machine
Carbon pellet/ Carbon rod
sell it directly
Steel wire 15% Steel bloom though hydraulic press-packing
As direct product on sale
Oil gas 10% As fuel

Hot Selling! Pyrolysis plants turn waste into fuel oil

Packaging & Delivery:

Packaging Detail: 40’FR + 40’HQ
Delivery Detail: 15 days after receiving advance payment

Specifications:

waste rubber recycling machine to fuel oil
Export to India, Pakistan, Turkey , etc.
material :PE ,PP , PS , ABS.

Different models of pyrolysis plants:

ITEM CONTENT
1 Equipment’s model HY-06 HY-08 HY-10
2 Raw material Rubbers/tyres/plastic Rubbers/tyres/plastic Rubbers/tyres/plastic
4 Structure Form Horizontal type Horizontal type Horizontal type
5 Daily Handling capacity 6 tons 8 tons 10 tons
6 Material of reactor Q245R thickness 12/14/16mm same same
7 Working pressure Normal pressure pressure
8 Main engine rotating speed 0.8R/min 0.8R/min 0.8R/min
9 Power 16-25KW 16-25KW 16-25KW
10 Cooling Mode Water Water Water
11 Cooling area of

condenser

67.231sqm 67.231sqm 67.231sqm
12 Heating Mode Direct Direct Direct
13 Installation Main engine integral installation Same Same
14 Noise dB (A) <=75 <=75 <=75
15 Machine dimension(mm) D2200*L6000 D2600*L6600 D2800*L6000
16 Working Mode Continuous feeder Continuous feeder Continuous feeder
17 Weight (T) 27T 34T 39T
18 Equipment Production Period 10 working days 10 working days 10 working days

 

Pyrolysis plants working process:

Why choose us?

You can wonder what’s the difference between our pyrolysis plants and others. Let me tell you why you choose us.

    1. Lower cost: our plants can feed complete tyres automatically and the outlet gas can be used as fuel material, save manpower and fuel cost.
    2. High safety. Manpower do not need to go inside the reactor ensure security.
    3. Hight efficiency. Only 2 hours can finish the loading process.
    4.  Rational utilization. 50ton hydraulic, powerful makes full use of the room of reactor.

6th Generation waste rubber/plastic/tire pyrolysis plant

Packaging & Delivery:

Packaging Detail: container, mostly according to the customers’ request
Delivery Detail: 10 days after receiving the deposit

Specifications:

Get 45% tire oil,30% carbon,15% steel
Reuse tail gas-Energy saving
Ten years of oil refining experience
ISO9001&CE&ISO14001

 
    We are specialized in manufacturing waste management equipment including waste tire pyrolysis plant, waste plastic pyrolysis machine, waste oil distillation machine and decoloring device for 20 years. Our products have been exported to Italy, Romania, Thailand, Russia, Lebanon, Pakistan, India and so on.
 
    Xinxiang Huayin pyrolysis plant is used to refine oil by recycling waste tire, waste plastic and scrap rubbers to crude oil, carbon black, steel wire and fuel gas. After distillation, you can get diesel oil. The fuel can be wood, fuel oil, coal and nature gas.The end products are widely used in hotels, restaurants, power plant, engines and chemical sector etc.

3D Working flow chart:

Major components of pyrolysis plants:

A: Reactor
B: Catalyst Chamber
C: Oil-water Seperator
D: Cooling System
E: Oil Tank
F: Anti-back fire device
G: Buffer Tank
H: Negative Pressure Device
I: Dust removal System
J: Draught Fan
K: Chimney
L: Optional parts like Auto feeder, Carbon black discharging system, Working platform

Technical parameters:

Model HY-6T HY-8T HY-10T
Size of Reactor D2200mm*L6000mm D2600mm*L6000mm D2800mm*L6000mm
24-hour Capacity 6 tons 8 tons 10 tons
Raw Material Tire/plastic/rubber
Average oil rate 40-45%
Material of Reactor Q245R boiler plate
Thickness of Reactor 12/14/16mm
Rotate speed of Reactor 0.8turn/minute
Total power 20KW
Mode of cooling Water cooling
Diameter of feeding door 750mm/1200mm
Driving method Gear drive
Floor space 150sq.m.
Final products Crude oil 45%-50%
  Carbon black 25%-30%
  Steel wire 10%-15%
  Gas 5%

Huayin energy waste tyre pyrolysis plant with superior price

Packaging & Delivery:

Packaging Detail: 40’FR + 40’HQ
Delivery Detail: 15 days after receiving advance payment

Specifications:

Specially anti-clogging device
We can get oil, steel, carbon black from tire
Get 45% tire oil,30% carbon, 15% steel

Customer quick questions and answers about Huayin waste tyre pyrolysis plant:

1.  How to process carbon black?
    Make carbon black to briquette which has 4000-5000 kilocalories.
   2.  If the tire crude oil quality can’t meet our local demands, what can we do? 
    Tire oil can  be further refined and get tire diesel which are very clean fuel material.
    3. How to process the pyrolysis gas from inside reactor?  
    We have the professional system to reuse the pyrolysis gas back to the heating system to burn save your fuel cost.
    4. Does your machine can also pyrolysis waste plastics?  
    Yes, it can pyrolysis waste plastics and waste tires, waste rubbers.But different operating methods.
    5. Can I see your real working running machine?  
    Yes, you can come to our big running plant factory to see its working.Please contact with me i will give you our address.
    6. How many labors need for this plant?  
    Our machine are highly automatic, usually 4 workers.
    7. Does your machine pollute the environment? 
    Our machine has different and higher technology dust removing system to guarantee the emission from the chimney has no any Pollution. If you wanna know more about this, please email me.

   8. How long the whole process need?  
    About 20 hours (including loading raw material, heating reactor, oil come out, carbon black discharging, steel getting).

Fully automatic waste tyre pyrolysis plant with high oil yield

Packaging & Delivery:

Packaging Detail: 40’FR + 40’HQ
Delivery Detail: 15 days after receiving advance payment

Specifications:

1.Automatic decompression and carbon black discharge
2.Vacuum chamber and safety device
3.Free pollution,Gas reuse pipe- save

  Each set of waste tyre pyrolysis plant is composed by 13 parts:

    Reactor, catalyst chamber, oil-water separator,horizontal Condensers(great cooling effect),two oil tank, anti-back fire device, negative pressure device,vacuum device, buffer tank, water jet flue, condenser pipe, de-dusting system, draft fan and chimney.

Specifications of main parts:

Name Weight Size (MM) Quantity
Reactor 22000kg D2600*6600 1
Catalyst Chamber H2100*L1800 1
Oil Water Separator D1200*H2100 1
Oil Tank D1000*L3200 2
Horizontal Condenser D1050*L400 2
Vertical Condenser 300kg D800*L2600 1
Anti-back fire device 50 kg D400*H1350 2
Buffer Tank 50 Kg D550*H1350 1
Negative Pressure Device 890 Kg H2050*W2000 1
Water Jet Flue D500*L4000 1
Dust Removing device 2000kg H1250*L2950 1
Draft Fan L950*W800 1

Reactor and Cooling system:

    Our waste tyre pyrolysis plant have two main parts: reactor and cooling system. Reactor can determine the device’s security and service life directly. It is made by welded steel plate so the quality of welding have a direct influence on safety and service life. Therefore, we use automatic welding machine, X-rays detection and heating treatment that will not only ensure the quality of welding system but also improve working productivity on a great degree.
    As to the cooling system, there are 2 steps. The first step is cooling tube. The second step is condenser. We have three condensers. There are 57 pipes in 1 condenser. The diameter is 48mm for one small pipe. The heat exchanging area is about 13 square meters for one condenser. So the total cooling area is about 40 square meters that will ensure you a high oil yield.

Final products and application:

NO. Product Oil yield      Application
1 Tyre pyrolysis oil 45% Sell directly.
Make diesel and gasoline by oil distillation machine.
fuel.
2 Carbon black 30% Sell directly.
Make fine carbon by carbon black refining machine.
3 Steel wire 15% Sell directly.
Make steel bloom by hydraulic press-packing
4 Oil gas 10% fuel burn by use gas burn system(pyrolysis machine included)
Extra gas can be storage as fuel for other heating.

Waste tyre/plastic/rubber pyrolysis to oil plant with CE&ISO&BV

Packaging & Delivery:

Packaging Detail: one 40 feet HQ and one 40 feet FR
Delivery Detail: 10 days after recieving deposit

Specifications:

1.Furnace oil 45-50%
2.Carbon balck 30%
3.Steel wires 12%-15%
4.Pyrolytic gas 10%

Six models as follows:

2200× 6000mm HY-6T
2200× 6600mm HY-7T
2600× 6000mm HY-8T
2600× 6600mm HY-9T
2800× 6000mm HY-10T
2800× 6600mm HY-12T

Pyrplysis plant output information:

Fuel Oil:40%-45%
Carbon Black:30%-35%
Steel Wire:10%-15%
The fuel oil can be used as industrial fuel materials for burning, or refining to diesel or gasoline.
Carbon Black can be sold to the brick factory as internal combustion or as raw materials of tire, shoe, cable, etc.
Steel Wire can be sold to iron and steel factory.

Some datas you may interested:

No. Item Content
1 Equipment Model HY-6 HY-8 HY-10
2 Raw materials Waste tyre (used tire) Waste tyre (used tire) Waste tyre (used tire)
3 Structure Horizontal rotation Horizontal rotation Horizontal rotation
4 24-hour handling
capacity
6 tons of raw
materials
8 tons of raw
materials
10 tons of raw
materials
5 24-hour production 3.5tons fuel oil 4 tons fuel oil 5 tons fuel oil
6 Work pressure Atmospheric Atmospheric Atmospheric
7 Host Speed 0.8 Turn / min 0.8 Turn / min 0.8 Turn / min
8 With force 11 KW / hour 11 KW / hour 11 KW /hour
9 Cooling Water cooling Water cooling Water cooling
10 Cooling water
consumption
0.2(t/h) 0.3(t/h) 0.4(t/h)
11 Transmission method Two-driven Two-driven Two-driven
12 Heating Directly Directly Directly
13 Installation A base A base A base
14 NoisedB(A) ≤85 ≤85 ≤85
15 Host size (D× L) 2200×6000 2600 × 6600 2800 × 6000
16 Forms of work Intermittent operations Intermittent operations Intermittent operations

Company brief introduction:

    Xinxiang Huayin Renewable Energy Equipment Co., Ltd is specialized in manufacturing waste management equipments for 20 years. After years’ research, experiment and improvement, we have the honor to introduce you waste tire recycling plant, waste plastic pyrolysis to oil plant, waste oil distillation machine and decoloring device. Instead of landfill or burning, this is a green technology recycling waste tire and waste plastic to oil. HUAYIN has formal production lines with clear division of work, technical laboratory with the ability to test various parameters of oil products, experienced engineers who guarantee the installation and training of your workers. And we have different kinds of running machines in our factory. We have professional sales team offering you honest service. We treat security as the first principle in the production, meanwhile make efforts on quality, environmental protection, automation, energy saving and high oil yield. We have certificates of ISO9001, ISO14001, CE, and six patents for our equipment. Our products have been exported to Italy, Romania, Thailand, Russia, Lebanon, Pakistan and India. HUAYIN can manufacture equipments according to your special requirements. HUAYIN is a company with Christian background. Honesty is our principle in international trade, it brings us friendships with customers and build up a fine reputation in the market. Welcome your visiting to HUAYIN. We are looking forward to have a good cooperation with you.