10-Ton Oil Distillation Plant

The shining plant with tower on the picture is called 10-Ton Oil Distillation Plant, the masterpiece of Huayin Renewable Energy Equipment Co. Ltd, which is among the best sellers during year 2014.

 Generally as her name expresses, she is specializing in pyrolysing waste oil to diesel oil under normal pressure. She can contain about 10 tons of waste oil-waste engine oil/motor oil/plastic crude oil/tire crude oil, and run about 23hours continually within one day with around 4 people observing. The valuable output is diesel oil, and available for engine with national standard oil.

Compared with Tire/Plastic Pyrolysis Plant she is also composed of over one thousand components with different sizes, some are large, others are precise. Among the large units, most are patented products. What is more, she is qualified with BV, CE, ISO, and SGS, proving her safety and quality insurance. Safety and quality issues are always the most concern of Xinxiang Huayin Renewable Energy Equipment Co., for every worker’ life is incomparable.

Without doubt, 10-Ton Oil Distillation Plant was born with a large number of unparalleled edges. Security, she is employed with at least three large safety device, which are connected with the reactor and cooling system, in order to prevent syngas from going back to the reactor causing accidental explosion; besides, some safety valves are operating together with the alarms to keep the reactor running under normal pressure in case the workers were absent of the site. Energy-saving, used circular water from the cooling system and syngas both can be recycled to save a lot of fuel energy and clean water, thus reducing a large amount of cost for clients. Environmental friendly, chemical water is used in dust-removing system to cleanse the smoke until it turns into steam, and waste water from the cooling system and syngas from burning processing both can be recycled to the reactor and go back to the cooling system, such as heating the reactor and run as circulating cooling water again; so far, air and water pollution are avoided.

Most importantly, the technology offered by this distillation plant is more advanced than others in refining field, with much higher oil yield than pyrolysis plant does. The details will be release to the clients if they visit our factory and decide to order. And the available markets for the above output is not hard to search, honestly very broad. First, the diesel from waste oil is available for auto-mobile engine with national standard oil. And it is as well salable for manufacturers such as power plant, glass factory, cement factory, ceramic factory, boiler factory and so forth. All the outputs have good selling lines, plus most pyrolysis plants run in industrial zone which include huge markets.

– See more at: http://www.huayinenergy.com/Product/Waste-Oil/10_Ton_Oil_Distillation_Plant_502.html#sthash.kHrRUESN.dpuf

Simple operation waste tyre recycling plant

The red beautiful machine on the picture is named 10-Ton waste tyre recycling plant for Waste Tires, which is among the best sellers throughout year 2014.

Just her name implies, she is majoring in pyrolyzing used tires to kinds of valuable substances under normal pressure. She can contain 10-15 tons of waste tires, whole or cut ones, large or small, and run about 23hours continuously within one day with about 4 people watching. The valuable outputs are following: largest amount of tire crude oil, carbon black, and steel wire. Each of them is well salable.

Technically, she is composed of more than one thousand components, among which are large, and others are precise. Among the large units, most are patented products. What is more, she owns BV, CE, and ISO, proving her safety and quality guarantees. Safety and quality issues are always the most concern of Xinxiang Huayin Renewable Energy Equipment Co., for every life is incomparable.

In the meantime, a plenty of advantages she carries are absolutely not ignored. Safe, there are at least three big safety devices, which are connected with the reactor and cooling system, to avoid syngas going back to the reactor causing accidental explosion; besides, several safety valves are working together with the alarms to keep the reactor running under normal pressure in case the workers are absent of the site unexpectedly. Environmental friendly, chemical water is employed in dedusting system to cleanse the smoke to steam, and waste water from the cooling system and syngas from burning processing both can be recycled to the reactor and go back to the cooling system, such as heating the reactor and run as circulating cooling water again; thus air and water pollution are avoided. Energy-saving, used circular water from the cooling system and syngas both can be reused to save a lot of fuel energy and clean water, therefore reducing a large amount of cost for clients.

Last but not in the least, the available markets for the above outputs are not hard to search, actually very broad. First, the fuel oil from waste tires can be sold to manufacturers such as power plant, glass factory, cement factory, ceramic factory, boiler factory and so forth. Second, tire carbon black can be processed to make briquette and rubber in a unique formula with good price. At last, the steel wire is also recyclable. All the outputs have good selling lines, plus most waste tyre recycling plant run in industrial zone which include huge markets.

– See more at: http://www.huayinenergy.com/Product/Pyrolysis-Plant/Simple_operation_waste_tyre_recycling_plant_496.html#sthash.RzuZCwPC.dpuf

9- Ton Pyrolysis Equipment for waste plastic to oil machine

The shining equipment on the picture is named 9-Ton Pyrolysis  Equipment for waste plastic to oil machine, which belongs to the hottest sellers throughout year 2014.

Just as her name implies, she is specializing in pyrolysing waste tires to kinds of precious substances under normal pressure. She can contain about 9 tons of waste tyres, whole or cut ones, large or small, and run about 23hours constantly within one day with around 4 people observing. The valuable outputs are as follow: largest number of tire crude oil, carbon black, and steel wire. Each of them is well salable.

Strictly speaking, she is made of over one thousand components, among which are large, and others are precise. Most of the large units are patented products. At the same time, she owns BV, CE, and ISO, expressing her safety and quality insurance. Safety and quality issues are always the biggest concern of Xinxiang Huayin Renewable Energy Equipment Co. Ltd, for each life is incomparable.

Meanwhile, a plenty of advantages she possesses are absolutely not ignored. Safe, there are at least three big safety devices, which are connected with the reactor and cooling system, to avoid syngas going back to the reactor causing accidental explosion; and also, several safety valves are working together with the alarms to keep the reactor running under normal pressure in case the workers leave the site unexpectedly. Eco-friendly, chemical water is employed in dedusting system to cleanse the smoke to steam, and waste water from the cooling devices and syngas from burning processing both can be recycled to the reactor and go back to the cooling system, such as heating the reactor and run as circulating cooling water again; thus air and water pollution are avoided. Energy-saving, used circular water from the cooling system and syngas both can be reused to save a lot of fuel energy and clean water, therefore reducing a large amount of cost for clients.

Most importantly, the available markets for the above outputs are not difficult to search, actually very broad. First, the fuel oil from waste plastic to oil machine can be sold to manufacturers such as glass factory, power plant, cement factory, boiler factory, ceramic factory, and so forth. Second, tire carbon black can be mixed to produce briquette and rubber in a unique formula with competitive price. At last, the steel wire is also recyclable. All the outputs have good selling lines, plus most of our pyrolysis plants operate in industrial zone which include huge markets.

– See more at: http://www.huayinenergy.com/Product/Pyrolysis-Plant/9__Ton_Pyrolysis_Equipment_for_waste_plastic_to_oil_machine_500.html#sthash.W5EXi3Z4.dpuf

Waste to energy Plastic to oil machine

One whole set of plastic to oil machine consists the following 13 main parts: reactor, catalyst chamber, water-oil separator, two big horizontal Condensers (great cooling effect), two oil tank, anti-back fire device, negative pressure device, vacuum device, buffer tank, water jet flue, condenser pipe, de-dusting system, draft fan and chimney.

Our Plastic to oil machine is highly automatic, during the machine running process, only four people is enough to operate the machine. Since we have auto-feeder, it can save you lots of time and labors. Let’s see the auto-feeder of plastic pyrolysis machine.

The auto-feeder have 60T hydraulic pressure, it can feed 500 kg one time, if your raw material is 10 ton waste plastic, the feeding time will last 2 hours. With our aotu-feeder, your workers do not need to lift up the waste plastics into the reactor, it saves lots of manpower. Another advantage of auto-feeder id that after dischaging the carbon black, you don’t need to wait the reactor cooling town, you can start next batch directly, as no worker go inside to feed raw material, it can save time and much more safer. We know that the plastic to oil machine always dangerous after finish one bacth as there are lots of different gas inside the reactor, even after the reactor cooling down, how can you ensure it’s completely safe when your workers go inside. So this is the heart point of our auto-feeder: 100% safety guarantee.

Another important device of the plastic to oil machine is reactor.

Reactor is the most important of whole system, actually, the lifetime is according to the material of reactor. Long time ago, all the Chinese companies use Q245R boiler plate to manufaacture reactor, untill now, most of them still not change, but we already changed to Q345R many for years, the quality of these two material are totally different, Q245R only can last 400 batches, but Q345R can last 650-700 batches. Why the price of machines are different? If the machine have really same quality, how could they sell the machine at lower cost? I think that’s not true. Also for our reactor can process both plastic and tyre, but you should remember that separate them, if you have these two materials, this is designed for you sir, only this machine is worthy of you.

Last, le’s move to the comdensing system, this system quality decides your oil yield on a large extent. In our plastic to oil machine, there are two horizontal condensers. Some people said that the big pool is better than condenser and also said more pipes inside the condenser or more condenser and so on. I just want to ask them: Do you understand waste to oil pyrolysis machine and oil refining machine? In all of the world, the standard cooling is pipe condenser, and also the distance of cooling can not be very long, that will reduce oil percentage. This is the common sense, not secret, but why more and more customer said that’ good?  Because most customers don’t know this machine, so some companies just make different and shape to cheat. Fortunately, you meet us, if you come to vist our running machine, talk with our professor, you will totally understand this machine.

All in all, Huayin is the gospel of the God, we aimed to build better quality plastic oil machine to bring gospel to worldwide people to glory the God’s name.

– See more at: http://www.huayinenergy.com/Product/Pyrolysis-Plant/Waste_to_energy_Plastic_to_oil_machine_488.html#sthash.GjmSSO1b.dpuf

Waste Management of Waste plastic to oil machine

Waste tyre to oil recycling machine manufactured by Huayin company is also suitable for waste plastic recycling, just seperate the waste tyre and waste plastic, if the first batch for waste tyre recycling, after finish the processing, just feed waste palstics for the second machine, one set of machine is enough for two kinds of raw material.Since many people are familiar forn waste tyre recycling, this passage mainly introduce the Waste plastic to oil machine operation.

Basic infromation about Waste plastic to oil machine:

Heating material: coal/wood/fuel oil/natural gas, any one of them can be used as heating material.

Machine cover area: usually 400 square meters

Reactor material: Q345R Boiler plate

Waste plastic to oil machine operation process:

1. Loading waste plastic is so different with the loading waste tires. Loading tires 10 tons one time can fully inside the reactor. But loading waste plastic is continuous, as the plastic melt so fast so we need load 4-5 times to load the reactor then can load fully for 12 tons. Loading while the reactor working. If the plastic is not wet, then it can finish loading needs 7 hours, if the plastic is not dry, then it needs 4 hours to finish loading. Why, because if the plastic is wet,when pyrolysis first the water become water vapor to come out then plastic begin to melt. That is why wet plastic need longer times. So the reactor first time like the dryer first dry the plastic then pyrolysis. Hope you understand this point.

2. After loading fully, if the plastic is not wet, after 6-8 hours the plastic oil gas come out, then the oil gas coming out will last 18-20 hours. That is mean after 18-20 hours the oil gas ran out.

During the heating period, the oil gas temperature(there is an thermal couple to test the oil gas temperature) need to control 270-300 Celsius degree, which is the best temperature. But if the lower temperature(lower than 270) u control the oil quality will be better,but it needs longer times(longer than 18-20 hours). If u did not required high oil quality then u can use the high temperature (higher than 300) this will be fast( shorter than 18-20 hours).

3. At same time,there are some gas(CH4, C2H6, C3H8, C4H10 and H2) can not be cooled under normal pressure,they will be recycled back to combustion system to burn as energy.

4. After the oil gas running out then 2 hours cooling we can discharging the carbon black.

5. after this then you can begin the next batch, no need to wait for the reactor become cool as we use machine loading the waste plastic.

End Products usage:

Crude oil: Oil from this machine can be used as industrial fuel for burning.

Carbon black: First,Carbon black from this machine is crude. You can sell it to the brick factory as internal combustion.

Safety is the most important factor:

The Waste plastic to oil machine was equipped with anti-clogging device, pressure gages, alarming system, safety valves, negative pressure device (vacuum device) and oil-water separator.

Usually our machine is working under normal or negative pressure. In case of congestion, cause pressure, alarming system will ring, if no response from workers, safety valve could release pressure automatically.

Negative pressure device could make sure our machine working under negative pressure, more safety.

Oil-water separator could avoid oil gas go back to reactor, cause explosion.

Welcome to visit running waste plastic to oil machine:

We have been in this field 20 years until now.

Have three factories, one is working plant factory, one is manufacture factory, one is old factory where our boss ever use it make oil refining.

– See more at: http://www.huayinenergy.com/Product/Pyrolysis-Plant/Waste_Management_of_Waste_plastic_to_oil_machine_489.html#sthash.RxgLXokr.dpuf

Used tires to oil machine

With Industrial progress, the emergence of new manufacturing facilities will inevitably lead to an increase of industrial and household wastes. A significant part of the MSW consists of rubber waste and plastic wastes: gaskets, hoses, conveyor belts, rubber rugs, protective clothing, etc. But the major environmental challenge is used tires. Every year, there are more than 1 million tons of used tires produced in China. In Europe countries, this figure rises to 2.5 million tons, in the United States—even up to 3 million tons. Find new green way to recycle so many used tires is of great environmental and economic significance for all countries around the world.

Here comes the Huayin used tires to oil machine, it adopts the 100% recycling pyrolysis technology. The pyrolysis technology is characterized by high temperatures, conversion rates and continuum of processes ranging from thermal decomposition of rubber without addition of any reactive gases, such as air or oxygen. The used tires to oil machine pyrolysis process transforms scrap tires into a valuable fuel products and creates renewable energy sources. Used tires to oil machine technologies handle used tires through a process of thermal treatment to convert them into a fuel product: combustible gas, crude oil and steel wire, carbon black. The resultant pyrolysis gases can be used for energy production, fuels or chemical production, which significantly reduces the power consumption for processing – energy is only required during startup and emergency situations.

Used tires to oil Pyrolysis is process of molecular breakdown where larger molecules are broken down into smaller molecules. Used tires to oil machine is an industry designed to carry out pyrolysis of waste plastic & tyre. In the case of plastic/tire pyrolysis, long chain polymer is broken down into smaller chains of Hydrocarbon Gas and Pyrolysis Oil. Heat and catalyst are required for the reaction. The working process is outlined as the following:

1. Feed the whole waste tires or scrap tires into reactor, seal the reactor tightly.

2. Heat the reactor by burning the fuel (coal, wood, natural gas, oil) in the combustion system. The temperature in within the reactor is controlled and smoothly increased;

3. There is a thermocouple installed the oil gas outlet to test the oil gas temperature, when thermocouple show 120 Celsius degree, the oil gas will come out, then go through the cooling system become oil.

4. At same time, there are some gas (CH4, C2H6, C3H8, C4H10 and H2) which can not be cooled under normal pressure; they will be recycled back to combustion system to burn as energy.

The main equipment is: Reactor, catalyst chamber, water-oil separator, two big horizontal Condensers (great cooling effect), two oil tank, anti-back fire device, negative pressure device, vacuum device, buffer tank, water jet flue, condenser pipe, de-dusting system, draft fan and chimney.

Used tires to oil machine pyrolysis technology is one of the most environmental friendly, cost-effective options for treating a wide variety of rubber products and plastics. Our machine have been installed in maany developing and developed countries India, Pakistan, Thailand, Malaysia, Philippines, Korea, China, Kazakhstan, Vietnam, Italy, Romania, Hungary, Lebanon, Russia, Turkey, Slovakia, Kuwait, Iraq, Iran, Spain, Jordan, Poland, Czech, Ecuador and Guatemala, Haiti, Mexico, Peru, Brazil, Argentina, Nigeria, Bulgaria, Ethiopia and South Africa.

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Waste to energy solution

1.Tyre Recycling to Oil

Waste Tyres Solution: Pyrolysis Machine
Usage: Waste Tyre Recycling to Fuel Oil
Input: Used whole tyres, Shred tyres, Submarine cable, Rubber cable, Sole.
Output: 45%-50% crude oil, 30%-45% carbon black, 10%-15% steel wire, 5%-8% gas.
Heating material: coal/wood/fuel oil/natural gas.
Machine cover area: usually 400 square meters, 40meters length, 10meters width.
Reactor material: Q345R Boiler plate.

2.Plastic Recycling to Oil

Waste Plastic Solution: Pyrolysis Machine
Usage: Waste Plastic Recycling to Fuel Oil
Input: Used plastic bags, Cables (PE, PP, PS, ABS), House garbage, Leftovers of paper.
Output: 50%-75% crude oil, 30%-40% carbon black, 5%-8% gas.
Heating material: coal/wood/fuel oil/natural gas
Machine cover area: usually 400 square meters, 40meters length, 10meters width.
Reactor material: Q345R Boiler plate.

3.Black Pyrolysis Oil to Diesel

Black Pyrolysis Oil Solution: Distillation and Deodorant Machine
Usage: Black oil, Heavy oil, Used oil and Pyrolysis Oil to Diesel
Input: Waste engine oil, waste lubrication oil, tyre crude oil, plastic crude oil.
Output: 90% good clean oil, the rest 10% is slag and waste gas
Heating material: coal/wood /fuel oil/natural gas
Machine cover area: usually 300 square meters, 30meters length, 10meters width.
Reactor material: Q345R Boiler plate.

4.Pyrolysis Oil Solution:

It can be used as fuel materials, Sold to power plant factory for electricity generating, glass factory, cement factory, ceramic factory, aluminum factory, boiler factory, central heating factory etc.

5.Carbon Black Solution:

Solution A: Carbon black processed into briquette for burning, like Air eater, coal heater, spray dry line…
Solution B: Carbon black deep processed into color master granule for plastics factory, used as base material, make it into pipes, cable jackets…

6.Oil Sludge refinery

Oil sludge can be recycled into diesel with our newest revolutionary refinery plant.

– See more at: http://www.huayinenergy.com/solutions/#sthash.wOXNzDZh.dpuf

Does waste rubber tyre recycling to oil machine business profitable?

Many people feel confused at the first time they know waste rubber recycling to oil machine business, obviously, everyone wants to gain considerable profits from his business. I have a customers with many years experience of waste rubber recycling to oil business, he shared me his feeling as following:

 

I am working in waste rubber recycling to oil business for many years, between the spring of 2003 and the outbreak of the financial crisis of 2008, this period is the better efficiency time, at that time, the international oil price has been rising, domestic oil price reduction. Waste rubber to oil business is very easy to process. Now we are all in the crisis, oil price will be up until the next financial crisis. The oil price could not drop significantly in this period, no country will sell their “black gold” in a cheaper price. While, before you set mind to do this project, each investor should consider their own conditions carefully. First, whether you have rich raw material, here I mean scrap rubber tyre. Second, whether it suits to invest at you location or not. Third, whether your oil have sales market. If all the answers are right, waste rubber recycling to oil machine will be a wise invest for you.

 

OK, as you know the basic understanding of waste rubber recycling to oil machine, now i would like to share some customer feedbacks about their machine profit analysis in local markets, all the numbers are true.

 

First, waste rubber recycling to oil machine in peru market:

Let’s see the cost per day: take 10 ton waste rubber per day as an example:
 

Cost:   

Item	Quantity(ton)	Unit price(USD)	Total
Tyre	10	240	2400
Coal	0.4	25	10
Electric	15kw*20hours=300kw	0.2	60
Salary for workers	5 Persons	5USD/Person	25
Total	2400+10+60+25=2496USD

 

Then the profit:

Item	Quantity	Unite price(USD)	Total
Crude oil	10ton*45%=4.5ton	625	2812
Carbon black	10ton*30%=3ton	20	60
Steel wire	10ton*15%=1.5ton	350	525
Total	2812+525+60=3397USD

 

Now the gross profit: 3397-2496=901USD(per batch)

 

Every month, our machine can working and process 30 batches, the profit will be 27030USD. You can calculate it, you will become a rich man soon.

Let’s see another example in Mexico market, the waste tyre is very cheap here:

Cost:

Item	Quantity	Unit price (USD)	Total (USD)
Used tire	10 ton	42	420
Fuel	Crude oil	0	0
Electric	300kw	0.2	60
Salary for worker	4 workers	61/day/person	244
Total cost			724

 

Then the profit:

 

Item	Quantity	Unit price (USD)	Total (USD)
Crude oil	4.5 ton	550	2475
Carbon black	3 ton	20	60
Steel wire	1.5 ton	192	288
Total return			2823

 

Now the gross profit: 2823-724=2099USD(per batch)

 

How much wealth you will gain, I believe you know it.

 

OK, if you have any questions about waste rubber recycling to oil machine project, welcome to ask me and sincerely to serve you anytime!

– See more at: http://www.huayinenergy.com/Product/Pyrolysis-Plant/Does_waste_rubber_tyre_recycling_to_oil_machine_business_profitable__482.html#sthash.pIj83q8y.dpuf

Batch tyre pyrolysis plant for waste tyres recycling

Batch tyre pyrolysis plant market research:

With the rapid development of Market Economic, vehicle and machine become more and more popular, the requirement of oil market unceasing grows. Meanwhile, billions of waste tires are available all over the world. We can’t burn or landfills them due to pollution problems. There is no any other way use these waste tires.

Along with world economics progressing by leaps and bounds, the petroleum scarce tendency has grown day by day, enters into the 90’s, the energy has become the primary factor that restricts various countries economy development, As the research speaking, the petroleum on global land will be exhausted within 50 years. Seeking the new energy has become the various countries’ matter of concern.

So set up batch tyre pyrolysis plant in each town, which could extract black carbon and tire oil from 65-million scrap tire and it is easy to find the raw material.

Our final motto is making a Green Society.

Safe batch tyre pyrolysis plant:

Batch tyre pyrolysis plant is a particular industry, It is very easy to accidents. Every year, explosion, fire, and the dead phenomenon often happen. If others dead, nothing but is lost their shirts. But if the dead is us, by that time, we have lost ourself lives, then we have nothing.

Those unsafely equipment are made by the small factory, and the Technology are not mature. Our boss have refining background. More than ten years on batch tyre pyrolysis plant. Very experienced. Our equipment security, absolute standard.

Our batch tyre pyrolysis plant above are equipped with pressure gauge, alarm, the relief valve, Special device to prevent jams. It can not result the stress by the congestion. Once produce the stressful, it will automatically alarm. After alarming, if there is no body to deal with the stressful, do not worry, The relief valve will automatically open, automatic purge, automatic pressure. Won’t happen major accidents.

Don’t choose small factory or the factory’ technology is not mature. The equipment are made by these factory can not choose. The experience is very important.

No pollution batch tyre pyrolysis plant:

As is known to all, the world are pay more attention on the protection of the environment. Your country’s environment is so beautiful, I think you also don’t want to pollution it. If you select the environmental protection equipment is not pass, Once pollute the environment, Neighbors will charge you, then the government, the environmental protection agency will interfere with you. at that time, you will in a big trouble. Let you stop production, You invest in several hundred thousand will in vain, the equipment will become waste iron.

The content of the environmental protection bureau detection only have four: Water, slag, gas, noise.

Water consists of two aspects, first, the cooling water, the water will be same. Whether the put and come out, it will not be pollute at all. second, the dust removal water, it must have pollution, but it will be reused by recycling, not emissions.

The slag, is a by-product, don not need to throw away. If the raw materials is waste plastics, the slag can be made of coal and brick; if the raw materials is waste tyre, the slag is called Carbon black, in our country, the thick carbon black will sell for 400-500 yuan per ton. If the deep processing, Grinding to 800-1200 mesh, it will sell for 4000-5000 yuan per ton.

Waste gas, it also included tow parts, fist, the tail gas, in the past, the technology is not mature, it will pour into the air, Two or three kilometers near can smell bad smell. Our equipment has the Advanced tail gas recovery system, can recycling. The exhaust gas main component is methane, ethane, propane, butane and hydrogen. the Combustion values are high. Do not want to throw them away. We design, is recycled. Let it give itself heating, refined by itself, burn itself.

Our Batch tyre pyrolysis plant not only through the ISO 9001 international authentication, but also through the ISO 14001 authentication and European CE certification, our Batch tyre pyrolysis plant get you use international, environmental protection absolute standard, there won’t be a problem, but our country and many factory production dust catcher, are in order to reduce costs, in a rough way, reduce link, is not standard, mostly smoke in the water get settled, pollution of the environment is inevitable. We had a lot of high pressure nozzle, the dust removal fluid of atomization, reaction fully, absorb sufficient, whether desulfurization, or dust, the few times higher than their effect, can reach the standards.

– See more at: http://www.huayinenergy.com/Product/Pyrolysis-Plant/Batch_tyre_pyrolysis_plant_for_waste_tyres_recycling_481.html#sthash.eAPX3zNq.dpuf